Method for condition monitoring of apparatuses

• US 6,701,286 B2
• Filed: 01/07/2002
• Issued: 03/02/2004
• Est. Priority Date: 07/07/1999
• Status: Expired due to Term

• Current Assignee: Metso Automation OY (Vanowen Group Acquisition Co., Inc.)
• Original Assignee: Metso Automation OY (Vanowen Group Acquisition Co., Inc.)
• Inventors: Kauppila, Jarmo
• Primary Examiner(s): WACHSMAN, HAL D
• Application Number:
  US10/040,881
• Publication Number:
  US 20020111774A1
• Time in Patent Office: 785 Days
• Field of Search: 702/188, 702/33-36, 702/39, 702/42, 702/50, 702/54, 702/56, 702/76-79, 702/113-115, 702/124-126, 702/130, 702/136, 702/138, 702/140, 702/142, 702/145-148, 702/177, 702/182-185, 702/187, 702/189, 702/FOR.150, 702/FOR.154, 702/FOR.168, 702/FOR.170, 702/FOR.171, 702/FOR-123, 702/FOR.134, 702/FOR.135, 702/FOR.136, 702/FOR.142, 702/FOR.143, 340/679-683, 735/70, 735/79, 735/93, 736/02, 736/59, 736/60, 700/275, 700/278-280, 700/299-301, 700/304, 700/306, 700/127-129, 162/198, 162/199, 162/252, 162/262, 162/265, 162/DIG.10, 162/DIG.11
• US Class Current: 702/188
• CPC Class Codes: G01M 13/00 Testing of machine parts
• CPC Class Codes: G01M 13/028 Acoustic or vibration analysis
• CPC Class Codes: G01M 99/002 Thermal testing flaw detection G01N25/72

Abstract

A method of monitoring the condition of apparatuses wherein the condition of the apparatus is measured from one or more rotating objects by means of a fixedly mounted condition monitoring system during the operation of the apparatus when it operates at its normal operating speed. In the method, at least one signal indicating the condition of the apparatus and the steadiness of the operation is measured during the change in the operating speed of the apparatus and desired characteristic values and/or functions are calculated from each signal measured in this manner as a function of measured time and/or rotational speed.

Claims

1. A method of monitoring the condition of an industrial apparatus having a rotating component that operates during steady-state operation at a normal operating speed that is substantially constant, the method comprising:

operating the industrial apparatus transiently during a start-up wherein a speed of the rotating component changes with time and increases up to the normal operating speed, during the start-up measuring the speed of the rotating component and measuring a signal indicating a condition of the rotating component by using a fixedly mounted condition monitoring system, performing a joint time frequency analysis of said measured signal to produce a spectrum of said measured signal as a function of speed of the rotating component, and based on said spectrum setting alarm threshold limits which if exceeded indicate potential malfunction of the rotating component, wherein the alarm threshold limits are a function of speed of the rotating component;

during steady-state operation, measuring a signal indicating the condition of the rotating component by using the fixedly mounted condition monitoring system, performing a joint time frequency analysis of said measured signal to produce a spectrum of said measured signal, and analyzing the spectrum to detect variations deviating from normal operation that indicate potential malfunction; and

during transient operation while a change in operating speed of the rotating component takes place such that the rotating component does not operate at a constant operating speed, measuring a signal indicating the condition of the rotating component of the industrial apparatus, performing a joint time frequency analysis of said measured signal to produce a spectrum of said measured signal as a function of speed of the rotating component, and based on the alarm threshold limits detecting variations from normal operation that indicate potential malfunction.

2. The method as claimed in claim 1, wherein during transient operation signals are measured simultaneously from a plurality of rotating components of the apparatus and a joint time frequency analysis is performed for each said signal.

3. The method as claimed in claim 2, wherein during transient operation signals are measured simultaneously from at least all components that are monitored during normal operation.

4. The method as claimed in claim 2, wherein the joint time frequency analyses for said plurality of components are arranged to the same scale proportional to the measurement time to enable mutual comparison.

5. The method as claimed in claim 1, wherein a plurality of components are monitored with a fixedly mounted condition monitoring system in a paper machine.

6. The method as claimed in claim 1, wherein a vibration of the rotating component is measured and a resulting vibration signal is used when performing the joint time frequency analysis.