Apparatus and method for leak detection

• US 6,701,776 B2
• Filed: 07/12/2002
• Issued: 03/09/2004
• Est. Priority Date: 07/12/2002
• Status: Expired due to Fees

• Current Assignee: Illinois Institute of Technology
• Original Assignee: Illinois Institute of Technology
• Inventors: Stetter, Joseph R.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): Politzer, Jay L
• Application Number:
  US10/194,164
• Publication Number:
  US 20040007050A1
• Time in Patent Office: 606 Days
• Field of Search: 73/40, 73/407, 73/492, 324/455, 702/51, 205/784
• US Class Current: 73/49.2
• CPC Class Codes: G01M 3/226 for containers, e.g. radiators

Abstract

A monitoring system for chemical shipments having an apparatus for detection of a leak from a shipment vessel having a shroud. A first chemical sensor is in communication with a chamber of the shroud for detecting the presence of a substance leaking from the vessel. A second sensor is in communication with the ambient environment surrounding the shroud. A monitoring circuit in communication with the first chemical sensor and the second chemical sensor monitors a first chemical sensor output and a second chemical sensor output and signals an information unit dependant on the increase of at least one of the first and second chemical sensors. The information unit emits a signal to an alarm or output device in response to an increase of the magnitude and/or rate of increase of at least one of the first chemical sensor output and the second chemical sensor output. A physical sensor can be in combination with the monitoring circuit. The information unit can be a remote information unit to which the monitoring circuit signals by wireless communication means.

Claims

1. An apparatus for detection of a leak from a tankcar vessel and for reducing interference or false alarms, the apparatus comprising:

a rigid shroud fixed to the tankcar vessel, the shroud having a first chamber, the first chamber housing a device forming communication with a second chamber of the tankcar vessel, the second chamber containing a substance;

a first chemical sensor in communication with the first chamber of the shroud;

a second chemical sensor positioned in communication with an ambient environment surrounding the shroud;

a monitoring circuit in communication with the first chemical sensor and the second chemical sensor, wherein the monitoring circuit monitors and compares a chemical sensor output of each of the first and second chemical sensors to reduce at least one of interference and false alarms; and

an information unit in communication with the monitoring circuit, the information unit emitting a signal in response to an output signal emitted from the monitoring circuit.

2. The apparatus of claim 1, wherein the monitoring circuit monitors a first chemical sensor output and a second chemical sensor output, and the information unit emits a signal in response to the output signal when the output signal indicates an increase of at least one of the first chemical sensor output and the second chemical sensor output.

3. The apparatus of claim 1, wherein the monitoring circuit determines a difference between a first rate of increase of the first chemical sensor output and a second rate of increase of the second chemical sensor output, and the information unit emits a signal that is a function of the difference between the first rate of increase and the second rate of increase.

4. The apparatus of claim 1, wherein the information unit comprises at least one of a local information unit positioned in proximity to the shroud of the vessel and a remote information unit in communication with the monitoring circuit.

5. The apparatus of claim 4, further comprising a transmitter in communication with the monitoring circuit, the transmitter receiving the output signal from the monitoring circuit and emitting a status signal to a receiver in communication with the remote information unit.

6. The apparatus of claim 5, wherein the remote information unit comprises a central processing unit in communication with the receiver.

7. The apparatus of claim 6, wherein the remote information unit emits a signal to an output device.

8. The apparatus of claim 5, wherein the second status signal is at least one of a radio signal, an analog signal, a digital signal, and a wireless signal.

9. The apparatus of claim 6, wherein the central processing unit receives a second signal from each of at least one second transmitter in connection with at least one second vessel.

10. The apparatus of claim 1, wherein the information unit comprises a plurality of indicators each corresponding to a different warning level.

11. The apparatus of claim 1, wherein the monitoring circuit has a power rating of less than about 100 milliwatts.

12. The apparatus of claim 1, wherein the first and second chemical sensors have a power rating of less than about 100 milliwatts.

13. The apparatus of claim 5, wherein the transmitter has a power rating of less than about 100 milliwatts.

14. The apparatus of claim 1, further comprising a physical sensor in communication with the monitoring circuit.

15. The apparatus of claim 14, wherein the physical sensor is selected from the group consisting of temperature sensors, wireless sensors, pressure sensors, proximity sensors, video sensors, audio sensors, and positioning sensors.

16. The apparatus of claim 1, wherein the shroud comprises a manway attached to the vessel.

17. An apparatus for detection of a leak from a tankcar vessel and for reducing interference or false alarms, the apparatus comprising;

a rigid shroud fixed to the tankcar vessel, the shroud having a first chamber, the first chamber housing a device forming communication with a second chamber of the tankcar vessel, the second chamber containing a substance;

a first chemical sensor in communication with the first chamber of a shroud;

a second chemical sensor positioned in communication with an ambient environment surrounding the shroud;

a monitoring circuit in communication with the first chemical sensor and the second chemical sensor, wherein the monitoring circuit monitors and compares a chemical sensor output of each of the first and second chemical sensors to reduce at least one of interference and false alarms; and

a remote information unit in communication with the monitoring circuit, the remote information unit including a central processing unit;

wherein the central processing unit is accessible by at least one of an Internet connection and an output device.

18. The apparatus of claim 17, wherein the information unit further comprises a local information unit positioned in proximity to the shroud of the vessel and in communication with the monitoring circuit.

19. The apparatus of claim 17, further comprising a transmitter in communication with the monitoring circuit, the monitoring circuit emitting an output signal to the transmitter and the transmitter emitting a status signal to a receiver in communication with the remote information unit.

20. The apparatus of claim 19, wherein the status signal is at least one of a radio signal, an analog signal, a digital signal, and a wireless signal.

21. The apparatus of claim 19, wherein the remote information unit receives a second status signal from each of at least one second transmitter in connection with at least one second vessel.

22. The apparatus of claim 17, wherein the remote information unit emits a signal to an output device.

23. The apparatus of claim 22, wherein the information unit comprises a plurality of indicators each corresponding to a different warning level.

24. The apparatus of claim 17, wherein the monitoring circuit has a power rating of less than about 100 milliwatts.

25. The apparatus of claim 17, further comprising a physical sensor in communication with the monitoring circuit.

26. The apparatus of claim 25, wherein the physical sensor is selected from the group consisting of a temperature sensor, a pressure sensor, a proximity sensor, a video sensor, an audio sensor, and a positioning sensor.

27. The apparatus of claim 17, wherein the shroud comprises a manway movably attached with respect to the vessel.

28. A method for detecting a leak from a tankcar vessel and for reducing interference or false alarms, the method comprising,

exposing a first chemical sensor to a first chamber of a rigid shroud fixed to the tankcar vessel, the shroud housing a device forming communication with a second chamber of the tankcar vessel, the second chamber containing a substance;

exposing a second chemical sensor to an ambient environment outside the shroud of the vessel;

monitoring a first chemical sensor output of the first chemical sensor with a monitoring circuit;

monitoring a second chemical sensor output of the second chemical with the monitoring circuit;

detecting at least one of a first increase of the first chemical sensor output and a second increase of the second chemical sensor output;

comparing the first chemical sensor output and the second chemical sensor output to reduce at least one of interference and false alarms; and

signaling an information unit in communication with the monitoring circuit.

29. The method of claim 28, further comprising:

determining a difference between a first rate of the first increase and a second rate of the second increase;

wherein the signal is dependant on the difference between the first rate and the second rate.

30. The method of claim 29, wherein the information unit comprises at least one of a local information unit positioned in proximity to the shroud of the vessel and a remote information unit in wireless communication with the monitoring circuit.

31. The method of claim 28, further comprising:

exposing a physical sensor to one of the first chamber and the ambient environment; and

monitoring a physical sensor output of the physical sensor with the monitoring circuit.