System for retrieving a gas phase sample from a gas stream containing entrained liquid, and sample conditioner assembly therefore

• US 6,701,794 B2
• Filed: 07/25/2001
• Issued: 03/09/2004
• Est. Priority Date: 08/22/1996
• Status: Expired due to Term

• Current Assignee: Mayeaux Holding, LLC
• Original Assignee: Donald P. Mayeaux
• Inventors: Mayeaux, Donald P.
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US09/915,192
• Publication Number:
  US 20020036167A1
• Time in Patent Office: 958 Days
• Field of Search: 738/632.3, 738/635.7, 738/631.2, 738/638.5, 738/638.6, 73/290.1, 738/632.1, 137/14, 210/637, 210/103, 210/137, 210/143, 210/321.65, 210/643, 210/712
• US Class Current: 73/863.23
• CPC Class Codes: G01N 1/2035 by deviating part of a fluid stream, e.g. by drawing-off or tapping
• CPC Class Codes: G01N 1/2205 with filters
• CPC Class Codes: G01N 2035/00326 Analysers with modular structure
• CPC Class Codes: Y10T 137/0396 Involving pressure control
• CPC Class Codes: Y10T 137/598 With repair, tapping, assembly, or disassembly means

Abstract

A system for the retrieval and initial conditioning of sample gas for “on line” analyzers or filling of gas sample cylinders. The preferred embodiment of the present invention contemplates a system configured to obtain a representative gas phase sample from a process gas containing entrained liquid, or a process gas which generally is highly susceptible to partial condensation of some gas phase components. The preferred embodiment of the present invention teaches an assembly including a phase separation membrane and housing configured to facilitate the removal of entrained liquid from a sample gas stream. Accuracy of the sample is enhanced, and compositional changes are avoided by first extracting a sample from the process gas followed by removal of entrained liquid it may contain, with the entrained liquid removal being conducted at the prevailing process gas pressure and temperature. Thereafter the liquid free sample may be desaturated by lowering its pressure to reduce its susceptibility to condensation.

Claims

1. A sample conditioning assembly for separation and removal of entrained liquid from gas in a fluid stream, comprising:

an insertion assembly having a fluid conduit having first and second ends;

a housing having first and second ends;

insertion means associated with said housing to enable said housing to receive said insertion assembly;

a phase separation membrane situated in association with said insertion assembly, said phase separation membrane having first and second sides, said phase separation membrane configured to allow the passage of gas therethrough, while coalescing entrained liquid from said gas, so as to provide filtered gas from said second side of said phase separation membrane, while providing coalesced liquid at said first side of said phase separation membrane;

a valve, said valve formed to open when said insertion assembly is inserted into said housing so as to allow the migration of gas from said fluid stream to said first side of said phase separation membrane, said valve configured to close when said insertion assembly is removed from said housing.

2. The sample conditioning system of claim 1, wherein said insertion means comprises a slot formed in said housing, and a rod laterally emanating from said insertion assembly, said rod configured to slidingly engage the slot formed in said housing.

3. The sample conditioning system of claim 2, wherein said slot is has a first portion generally longitudinally aligned with said housing.

4. The sample conditioning system of claim 3, wherein said slot has a second portion communicating with said first portion, said second portion laterally emanating from said first portion.

5. The system of claim 4, wherein there is further provided a pressure regulator associated with said fluid conduit in said insertion assembly downstream of said second side of said phase separation membrane.

6. The system of claim 5, wherein said pressure regulator is of a probe regulator type.

7. The system of claim 6, wherein said probe regulator provides a gas pressure reduction within the insertion assembly, so as to allow said phase separation membrane to remove entrained liquids in the gas stream at prevailing process pressure and temperature, and without a reduction in gas pressure.

8. A sample conditioning assembly for separation and removal of entrained liquids from a gas sample derived from a fluid stream, said sample conditioning assembly configured to maintain the prevailing pressure and temperature conditions of the fluid stream, comprising:

a housing having a first fluid conduit having first and second ends, said first end communicating with said gas, said first fluid conduit configured to direct a gas sample from said fluid stream;

a phase separation membrane having first and second sides, said first side of said phase separation membrane configured to communicate with said gas sample in said first fluid conduit;

an insertion assembly containing said phase separation membrane and a second fluid conduit downstream said first fluid conduit, said insertion assembly configured to be inserted into said housing;

insertion means associated with said housing so as to facilitate a fluid impermeable connection between said housing and said insertion assembly;

a valve configured to open to provide a flow of gas from the fluid stream upon insertion of said insertion assembly into said housing;

a pressure reduction means located in series relationship with said second fluid conduit and downstream of said phase separation membrane, forming depressurized gas, said pressure reduction means positioned within said housing assembly such that heat from said fluid stream is transferred to said depressurized gas.

9. The sample conditioning assembly defined in claim 8 wherein said insertion assembly is inserted into the housing by rotation of a threaded member.

10. The sample conditioning assembly of claim 9, wherein said threaded member further comprises a slot formed in said housing and a rod laterally emanating from said insertion assembly, said rod configured to engage said slot.