Liquid crystal polymer composition for connectors and connector

• US 6,702,955 B1
• Filed: 06/01/2001
• Issued: 03/09/2004
• Est. Priority Date: 12/18/1998
• Status: Expired due to Term

• Current Assignee: Polyplastics Co., Ltd. (Daicel Corporation)
• Original Assignee: Polyplastics Co., Ltd. (Daicel Corporation)
• Inventors: Ohtake, Mineo, Murakami, Haruji
• Primary Examiner(s): Huff, Mark F.
• Assistant Examiner(s): Sadula, Jennifer R.
• Application Number:
  US09/857,110
• Time in Patent Office: 1,012 Days
• Field of Search: 252/299.01, 524/404-406, 524/449-451, 524/513-514, 524/413-415, 525/132-133, 525/152
• US Class Current: 252/299.01
• CPC Class Codes: H01R 13/03 characterised by the material, e.g. plating, or coating materials
• CPC Class Codes: H01R 4/04 using electrically conductive adhesives

Abstract

To provide a material improved in dimensional accuracy and reduced in the extent of deformation caused by warpage without suffering from a serious reduction in mechanical properties such as flexural properties, and suitable for connectors which have a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of the product to the height (h) thereof of at least 10. A liquid crystal polymer composition for connectors, having a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of the product to the height (h) thereof of not exceeding 10, which is obtained by blending 100 parts by weight of a liquid crystal polymer (A) with 5 to 100 parts by weight of a fibrous filler (B) having an average fiber diameter of 0.5 to 20 μm and an average aspect ratio of 10 or less and 5 to 100 parts by weight of a particulate filler (C) having an average particle diameter of 0.1 to 50 μm, the total amount of the fillers not exceeding 150 parts by weight.

Claims

1. A liquid crystal polymer composition for connector product, having a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of the product to the height (h) thereof of at least 10, which is obtained by blending 100 parts by weight of a liquid crystal polymer (A) with 10 to 70 parts by weight of a fibrous filler (B) having an average fiber diameter of 0.5 to 20 μ

m and an average aspect ratio of not exceeding 10, and 5 to 100 parts by weight of a particulate filler (C) having an average particle diameter of 0.1 to 50 μ

m, the total amount of the fillers not exceeding 150 parts by weight.

2. The composition according to claim 1, further containing 5 to 100 parts by weight, for 100 parts by weight of the liquid crystal polymer (A), of a fibrous filler (D) having an average fiber diameter of 5 to 20 μ

m and an average aspect ratio of at least 15.

3. The composition according to claim 2, wherein the fibrous filler (B) is one or more of milled fibers and wollastonite.

4. The polymer composition according to claim 2, wherein the particulate filler (C) is one or more of talc and titanium oxide.

5. The composition according to claim 2, wherein the particulate filler (C) is glass beads.

6. The composition according to claim 2, wherein the liquid crystal polymer (A) is a polyester amide.

7. The composition according to claim 1, wherein the particulate filler (C) has an average particle diameter of 0.1 to 25 μ

m.

8. The composition according to claim 7, wherein the fibrous filler (B) is one or more of milled fibers and wollastonite.

9. The polymer composition according to claim 7, wherein the particulate filler (C) is one or more of talc and titanium oxide.

10. The composition according to claim 1, wherein the fibrous filler (B) is one or more of milled fibers and wollastonite.

11. The composition according to claim 10, wherein the particulate filler (C) has an average particle diameter of 0.1 to 25 μ

m.

12. The polymer composition according to claim 10, wherein the particulate filler (C) is one or more of talc and titanium oxide.

13. The polymer composition according to claim 1, wherein the particulate filler (C) is one or more of talc and titanium oxide.

14. The composition according to claim 1, wherein the particulate filler (C) is glass beads.

15. The composition according to claim 1, wherein the liquid crystal polymer (A) is a polyester amide.

16. A connector produced from the composition according to claim 1 and having a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of,the productito the height (h) thereof of at least 10.

17. A computer machine or industrial equipment, which contains the connector according to claim 16.

18. A process for producing a connector product, which comprises blending 100 parts by weight of a liquid crystal polymer (A) with 10 to 70 parts by weight of a fibrous filler (B) having an average fiber diameter of 0.5 to 20 μ

m and an average aspect ratio not exceeding 10, and 5 to 100 parts by weight of a particulate filler (C) having an average particle diameter of 0.1 to 50 μ

m, the total amount of the fillers not exceeding 150 parts by weight, and molding the mixture into a connector having a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of the product to the height (h) thereof of at least 10.

19. A method of preventing from deformation caused by warpage, a connector product, which comprises blending 100 parts by weight of a liquid crystal polymer (A) with 10 to 70 parts by weight of a fibrous filler (B) having an average fiber diameter of 0.5 to 20 μ

m and an average aspect ratio not exceeding 10, and 5 to 100 parts by weight of a particulate filler (C) having an average particle diameter of 0.1 to 50 μ

m, the total amount of the fillers not exceeding 150 parts by weight, and molding the mixture to have a ratio (L/t) of the length (L) of the product to the average thickness (t) thereof of at least 100 and a ratio (L/h) of the length (L) of the product to the height (h) thereof of at least 10.