Power tap device, fuel cell stack, and method of dividing a fuel cell stack

• US 6,703,155 B2
• Filed: 11/13/2001
• Issued: 03/09/2004
• Est. Priority Date: 11/13/2001
• Status: Expired due to Fees

• Current Assignee: Emergent Power Inc. (Plug Power Inc.)
• Original Assignee: Avista Laboratories Inc. (Plug Power Inc.)
• Inventors: Scartozzi, John P.
• Primary Examiner(s): Kalafut, Stephen
• Assistant Examiner(s): Alejandro, Raymond
• Application Number:
  US09/986,806
• Publication Number:
  US 20030091884A1
• Time in Patent Office: 847 Days
• Field of Search: 429/32, 429/34, 429/35, 429/37, 429/26, 320/122, 320/167
• US Class Current: 429/437
• CPC Class Codes: H01M 8/0206 Metals or alloys
• CPC Class Codes: H01M 8/0213 Gas-impermeable carbon-containing materials
• CPC Class Codes: H01M 8/0221 Organic resins; Organic polymers
• CPC Class Codes: H01M 8/0228 in the form of layered or coated products
• CPC Class Codes: H01M 8/0247 characterised by the form characterised by a channel configuration H01M8/0258
• CPC Class Codes: H01M 8/0267 having heating or cooling means, e.g. heaters or coolant flow channels
• CPC Class Codes: H01M 8/04865 Voltage
• CPC Class Codes: H01M 8/241 with solid or matrix-supported electrolytes
• CPC Class Codes: H01M 8/247 Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
• CPC Class Codes: H01M 8/2484 characterised by external manifolds
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A power tap device for use in a fuel cell stack having a plurality of stackable items including separator plates, and membrane electrode assemblies each having an anode and cathode and configured to be respectively stacked between pairs of separator plates, comprises first and second major outer surfaces, the first major outer surface being electrically conductive, the second major outer surface being electrically conductive; and a dielectric separating the first major outer surface from the second major outer surface, wherein the power tap device is sized and arranged to be interposed between stackable items in the stack.

Claims

1. A fuel cell stack comprising:

first and second conductive end plates;

a plurality of bipolar separator plates configured to be stacked between the conductive end plates, the bipolar separator plates respectively having a depth and a height dimension;

a plurality of membrane electrode assemblies each having an anode and a cathode side, and each membrane electrode assembly being configured to be stacked between a pair of bipolar separator plates; and

a power tap device including first and second electrically conductive major outer surfaces and a dielectric layer separating the first electrically conductive major outer surface from the second electrically conductive major outer surface, and wherein the power tap device has a depth and height dimension which generally corresponds to the depth and height dimension of the bipolar separator plates and being configured to be stacked between the conductive end plates with the bipolar separator plates and membrane electrode assemblies, and wherein the power tap device further includes a passageway to direct a source of fuel from one of the separator plates located on one side of the power tap device, to another one of the separator plates located on the other side of the power tap device.

2. A fuel cell stack in accordance with claim 1, and wherein the respective bipolar separator plates comprise bipolar fluid flow plates and monopolar fluid flow plates, and wherein the power tap device is interposed between monopolar fluid flow plates.

3. A fuel cell stack in accordance with claim 1, and further comprising a plurality of bolts which selectively clamp the separator plates and power tap device in given locations between the conductive end plates.

4. A fuel cell stack in accordance with claim 1, and wherein the first electrically conductive major outer surface includes a fluid flow pattern configured for intimate fluid flow contact with an adjacent membrane electrode assembly.

5. A fuel cell stack in accordance with claim 1, and wherein the first and second electrically conductive major outer surfaces have four edges, and wherein the edges of the first electrically conductive major outer surface are generally parallel to the edges of the second electrically conductive major outer surface, and wherein the power tap device further comprises a first electrical contact which extends from one of the edges of the first electrically conductive major outer surface, and a second electrical contact which extends from the edge of the second electrically conductive major outer surface.

6. A fuel cell stack in accordance with claim 1, and wherein the first electrically conductive major outer surface of the power tap device is defined by a metal plate.

7. A fuel cell stack in accordance with claim 6, and wherein the second electrically conductive major outer surface of the power tap device is defined by a metal plate.

8. A fuel cell stack in accordance with claim 7, and wherein at least one of the first and second electrically conductive major outer surfaces of the power tap device comprise copper.

9. A fuel cell stack in accordance with claim 1, and wherein at least one of the first and second electrically conductive major outer surfaces of the power tap device comprise a metal plating.

10. A fuel cell stack in accordance with claim 1, and wherein at least one of the first and second electrically conductive major outer surfaces of the power tap device comprises nickel plating.

11. A fuel cell stack in accordance with claim 1, and wherein the dielectric layer of the power tap device is defined by a layer of plastic.

12. A fuel cell stack in accordance with claim 1, and further comprising a monopolar separator plate having a major outer surface that defines a fluid flow pattern, and an opposite major outer surface, that is generally planar, and wherein the first electrically conductive major outer surface of the power tap device is generally planar and is disposed in contact with the opposite planar major outer surface of the monopolar separator plate.

13. A fuel cell stack in accordance with claim 1, and wherein the power tap device further defines a plurality of air flow passageways which permits air to pass therethrough to cool the fuel cell stack.

14. A fuel cell stack in accordance with claim 1, and wherein the power tap device further defines a liquid flow passageway having an entrance, and an exit, and wherein a first coupling is disposed in fluid communication with the entrance, and a second coupling is disposed in fluid communication with the exit, and wherein the liquid flow passageway allows a liquid to pass therethrough to cool the fuel cell stack.

15. A fuel cell stack in accordance with claim 1, and further comprising a valve for selectively metering the source of fuel to a portion of the stack which is separated by the power tap device.

16. A fuel cell stack comprising:

first and second electrically conductive end plates;

a plurality of bipolar separator plates configured to be located in a stacked arrangement therebetween the first and second electrically conductive end plates, and wherein the bipolar separator plates each have a depth and a height dimension;

a plurality of membrane electrode assemblies each having an anode and a cathode side, and each membrane electrode assembly being configured to be located in a stacked arrangement between a pair of bipolar separator plates;

a first power tap device having first and second electrically conductive major outer surfaces and a dielectric layer separating the first electrically conductive major outer surface from the second electrically conductive major outer surface, and wherein the power tap device further has a depth and height dimension which generally corresponds to a depth and height dimension of the bipolar separator plates, and wherein the first power tap device is configured to be stacked between the first and second electrically conductive end plates, and along with the bipolar separator plates and the plurality of membrane electrode assemblies, and wherein the first power tap device further defines a passage to direct a source of fuel from a one of the separator plates located on one side of the first power tap device to another of the separator plates located on the opposite side of the power tap device;

a second power tap device having first and second electrically conductive major outer surfaces and a dielectric layer separating the first electrically conductive major outer surface from the second electrically conductive major outer surface, and wherein the second power tap device has a depth and height dimension which generally corresponds to the depth and height dimensions of the bipolar separator plates, and wherein the second power tap device is configured to be stacked between the first and second electrically conductive end plates along with the plurality of bipolar separator plates and the plurality of membrane electrode assemblies, and wherein the second power tap device defines a passage which directs a source of fuel from one of the bipolar separator plates located on one side of the second power tap device to another of the bipolar separator plates on the opposite side of the second power tap device; and

an ultracapacitor electrically coupled between the first electrically conductive major outer surface of the first power tap devices, and the second electrically conductive major outer surface of the second power tap device.

17. A fuel cell stack in accordance with claim 16, and further comprising an additional ultracapacitor which is electrically coupled between the second electrically conductive major outer surface of the first power tap device and one of the electrically conductive end plates.

18. A fuel cell stack in accordance with claim 16, and further comprising an ultracapacitor electrically coupled between the first electrically conductive major surface of the first power tap device and one of the electrically conductive end plates.