Absorbent article having a body-accommodating absorbent core

• US 6,703,538 B2
• Filed: 05/18/2001
• Issued: 03/09/2004
• Est. Priority Date: 06/13/1994
• Status: Expired due to Fees

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Lassen, Frederich Oma, Anton, Jane Marilyn, Chmielewski-Larsen, Linda Jean
• Primary Examiner(s): Lo, Weilun
• Assistant Examiner(s): Kidwell, Michele
• Application Number:
  US09/861,422
• Publication Number:
  US 20020013563A1
• Time in Patent Office: 1,026 Days
• Field of Search: 604/358, 604/365, 604/367, 604/374, 604/377, 604/378, 604/379, 604/380, 604/385.01, 604/382, 604/385.03, 604/385.101
• US Class Current: 604/378
• CPC Class Codes: A61F 13/4704 having preferential bending zones, e.g. fold lines or grooves
• CPC Class Codes: A61F 13/47218 with a raised crotch region, e.g. hump
• CPC Class Codes: A61F 13/47245 with asymmetry around the x or y axis
• CPC Class Codes: A61F 13/532 inhomogeneous in the plane of the pad
• CPC Class Codes: A61F 2013/455 having a "W" shape
• CPC Class Codes: A61F 2013/4568 three-dimensional; with split absorbent core
• CPC Class Codes: A61F 2013/4581 with absorbent core in separated pieces

Abstract

An absorbent article for absorbing body fluids is provided having an absorbent core positioned between a fluid-permeable cover and a fluid-impermeable baffle. The absorbent core includes a central, longitudinal flexure axis which substantially extends the length of the absorbent core. The central, longitudinal axis generally divides the absorbent core into first and second longitudinal members having an outer boundary and wherein the first member has a second flexure axis and the second member has a third flexure axis. Flanking the outer boundary of the first and second members are a third and a fourth longitudinal absorbent member, respectively. The third and fourth absorbent members are positioned so that, when said absorbent article is subjected to lateral compressive forces, the first and second members preferentially bend convexly upward, and said absorbent core generally acquires a “W” shaped configuration.

Claims

1. An absorbent article oriented along imaginary X-, Y-, and Z-axes, said absorbent article comprising:

(a) a liquid permeable cover;

(b) a liquid impermeable baffle; and

(c) an absorbent core having a length along said Y-axis, a width along said X-axis, and a thickness along said Z-axis, wherein said absorbent core is positioned between said cover and said baffle, and wherein said absorbent core includes a flexure axis which extends longitudinally through a central portion of said absorbent core in alignment with the Y-axis, said central portion being disposed between first and second side portions, said central portion having a relatively lower density and said first and second side portions having relatively higher densities, said first and second side portions being displaced generally transversely outwardly from, and extending in directions generally along the relatively lower density central portion,

further including high density absorbent material disposed in said central portion of said absorbent core between said relatively lower density region and said liquid impermeable baffle, thus providing a reservoir for retaining absorbed fluid.

2. An absorbent article as in claim 1, said high density absorbent material comprising at least one of superabsorbents, densified wood pulp board, densified pulp-polyethylene mixture, polyabsorbent tissue impregnated with superabsorbent, cardboard, and pulp fluff board.

3. An absorbent article oriented along imaginary X-, Y-, and Z-axes, said absorbent article comprising:

(a) a liquid permeable cover;

(b) a liquid impermeable baffle; and

(c) an absorbent core having a length along said Y-axis, a width along said X-axis, and a thickness along said Z-axis, wherein said absorbent core is positioned between said cover and said baffle, and wherein said absorbent core includes a flexure axis which extends longitudinally through a central portion of said absorbent core in alignment with the Y-axis, said central portion being disposed between first and second side portions, said central portion having a relatively lower density and said first and second side portions having relatively higher densities, said first and second side portions being displaced generally transversely outwardly from, and extending in directions generally along the relatively lower density central portion,

said relatively lower density portion of said absorbent core comprising low density absorbent material including bicomponent fusible fibers having an outer layer, which melts at relatively lower temperatures, and an inner core which melts at relatively higher temperatures.

4. An absorbent article oriented along imaginary X-, Y-, and Z-axes, said absorbent article comprising:

(a) a liquid permeable cover;

(b) a liquid impermeable baffle; and

(c) an absorbent core having a length along said Y-axis, a width along said X-axis, and a thickness along said Z-axis, wherein said absorbent core is positioned between said cover and said baffle, and wherein said absorbent core includes a flexure axis which extends longitudinally through a central portion of said absorbent core in alignment with the Y-axis, said central portion being disposed between first and second side portions, said central portion having a relatively lower density and said first and second side portions having relatively higher densities,

wherein second and third flexure axes are laterally spaced from the first flexure axis a distance of about 5 millimeters to about 25 millimeters.

5. An absorbent article as in claim 4, including a plurality of slits along the second flexure axis, wherein each slit of said plurality of slits along the second flexure axis is spaced apart from an adjacent slit of said plurality of slits along the second flexure axis by a distance of about 5 millimeters to about 35 millimeters.

6. An absorbent core having a body-facing surface, a length along an imaginary Y-axis, a width along an imaginary X-axis, and a thickness along an imaginary Z-axis, said absorbent core comprising:

(a) a first flexure axis extending along the Y-axis and extending longitudinally through a central portion of said absorbent core, said central portion being disposed between first and second side portions, said central portion having a relatively lower density and said first and second side portions having relatively higher densities;

(b) said first and second side portions of said absorbent core extending laterally from the first flexure axis, each of said first and second side portions having a longitudinally-extending outer boundary, said first side portion having a second flexure axis defined by cuts extending in the Z-direction, said second side portion having a third flexure axis defined by cuts extending in the Z-direction, the second and third flexure axes each including a line defining a plurality of longitudinally spaced slits in combination with uncut portions of said absorbent core between respective ones of the slits, said slits along said second and third flexure axes being spaced from adjacent slits along respective lengths of said second and third flexure axes by distances of about 5 millimeters to about 35 millimeters whereby said first and second side portions of said absorbent core comprise unslit regions thereof which extend from the first flexure axis to respective said longitudinally-extending outer boundaries of said first and second side portions.

7. An absorbent core as in claim 6 wherein said plurality of slits are spaced laterally from said first flexure axis by distances of about 5 millimeters to about 25 millimeters.

8. An absorbent core as in claim 6 wherein said slits extend through at least about 75 percent of respective said first and second side portions.

9. An absorbent core as in claim 6, said relatively lower density central portion having a density of from about 20 percent to about 75 percent of the respective densities of the relatively higher density side portions.

10. An absorbent core as in claim 6, said relatively lower density central portion having a density of from about 30 percent to about 50 percent of the respective densities of the relatively higher density side portions.

11. An absorbent core as in claim 6, further including a channel extending along the first flexure axis, along the length of said absorbent core, and extending through at least about 3% up to no more than 99% of the thickness of said relatively lower density central portion of said absorbent core, and wherein said channel forms a pocket for receiving body fluids in a direction of the Z-axis of said absorbent article to facilitate rapid absorption of such body fluids.

12. An absorbent core as in claim 11 wherein said channel defines a pocket extending lengthwise along the X-axis, and in a direction along the Z-axis, to receive body fluids, wherein said pocket has a U-shaped configuration.