Downhole electric power generator

• US 6,705,085 B1
• Filed: 07/08/2002
• Issued: 03/16/2004
• Est. Priority Date: 11/29/1999
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Heijnen, Wilhelmus Hubertus Paulus Maria, Braithwaite, Stephen Richard
• Primary Examiner(s): NGUYEN, HOANG M
• Application Number:
  US10/148,112
• Time in Patent Office: 617 Days
• Field of Search: 606/412, 60/396, 290/1.R, 290/1.A, 290/40.R
• US Class Current: 60/641.2
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes

Abstract

A power generator for use in a wellbore formed in an earth formation, comprising an internal combustion engine having a cylinder and a piston defining a combustion chamber in the cylinder, the engine being arranged to induce a reciprocating movement to the piston relative to the cylinder upon combustion of a combustible gas mixture in the combustion chamber, and a linear electricity generator having a stator and a drive shaft, the generator being arranged to generate electricity upon a reciprocating movement of the drive shaft relative to the stator, wherein the piston is connected to the drive shaft so as to transmit said reciprocating movement of the piston to the drive shaft.

Claims

1. A power generator for use in a wellbore formed in an earth formation, comprising an engine having a cylinder and a piston, the engine being arranged to induce a reciprocating movement to the piston relative to the cylinder, and a electricity generator having a stator and a drive shaft, the generator being arranged to generate electricity upon a movement of the drive shaft relative to the stator, wherein the piston is connected to the drive shaft so as to transmit said reciprocating movement of the piston to the drive shaft, and the engine is an internal combustion engine wherein the piston and cylinder define a combustion chamber with a spring biasing the piston so as to compares a combustible gas mixture in the combustion chamber and the piston is induced to move relative to the cylinder upon combustion of the combustible gas mixture in the combustion chamber, and that the electricity generator is a linear generator which generates electricity upon a reciprocating movement of the drive shaft relative to the stator.

2. The power generator of claim 1, further comprising an inlet valve arranged to allow a stream of said combustible gas mixture to enter the combustion chamber if the combustible gas mixture pressure in the stream exceeds the combustible gas mixture pressure in the combustion chamber.

3. The power generator of claim 2, wherein the inlet valve comprises a valve body having a valve seat surface provided with at least one opening for supplying the combustible gas mixture to the combustion chamber, and a member arranged to cover each opening if the combustible gas pressure in the stream is less than the combustible gas pressure in the combustion chamber.

4. The power generator of claim 3, wherein the valve seat surface is provided with a first opening in fluid communication with an oxidizer reservoir, a second opening in fluid communication with a fuel reservoir, and a third opening in fluid communication with the combustion chamber, the membrane being arranged to cover the first, second and third openings if the combustible gas pressure in the stream is less than the combustible gas pressure in the combustion chamber.

5. The power generator of claim 1, wherein the engine is provided with an outlet for combusted gas, the outlet including an outlet opening provided in the cylinder wall in fluid communication with an expansion chamber provided with a non-return valve allowing combusted gas to flow from the expansion chamber via the non-return valve to the exterior of the engine and preventing inflow of fluid from exterior the engine into the expansion chamber.

6. The power generator of claim 5, wherein the expansion chamber is provided with a passage for combusted gas, the passage being provided with a body of permeable material.

7. The power generator of claim 6, wherein the permeable material comprises sintered steel.