Balloon catheter and method of production thereof

• US 6,706,010 B1
• Filed: 04/07/2000
• Issued: 03/16/2004
• Est. Priority Date: 10/08/1997
• Status: Expired due to Fees

• Current Assignee: Kaneka Corporation
• Original Assignee: Kaneka Corporation
• Inventors: Maeda, Hiromi, Fukaya, Kohei, Nakano, Ryoji, Hashiba, Masato, Nishide, Takuji, Miki, Shogo
• Primary Examiner(s): Hayes, Michael J.
• Assistant Examiner(s): MAIORINO, ROZ
• Application Number:
  US09/529,081
• Time in Patent Office: 1,439 Days
• Field of Search: 264/512, 604/96.01, 604/102.02, 604/167.03, 604/103.1, 604/523, 604/103, 604/913, 604/103.05, 604/103.04, 604/103.09, 604/160, 604/43, 209/447, 128/898, 152/370, 606/194, 606/192
• US Class Current: 604/43
• CPC Class Codes: A61M 2025/1061 having separate inflations tubes, e.g. coaxial tubes or tubes otherwise arranged apart from the catheter tube
• CPC Class Codes: A61M 2025/1093 having particular tip characteristics
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/1034 Joining of shaft and balloon
• CPC Class Codes: A61M 25/1036 Making parts for balloon catheter systems, e.g. shafts or distal ends A61M25/1029 takes precedence
• CPC Class Codes: A61M 25/1038 Wrapping or folding devices for use with balloon catheters

Abstract

It is an object of the present invention to provide a balloon catheter in which the inner tube is prevented from slackening after balloon inflation, improving the rewrapping of the balloon, discontinuity in the rigidity of the joined portions of the outer tube and the balloon is lessened, which prevents breakage, and the catheter advances through blood vessels better and passes more easily through narrow segments, preventing the catheter from “accordioning” and enhancing insertion force transmission. The balloon catheter pertaining to the present invention has a catheter shaft (1) with a double-tube structure comprising an outer tube (4) and an inner tube (5), and a balloon (3) disposed at the distal end portion of this catheter shaft (1). A guide tube (11) having an outside diameter smaller than the inside diameter of the outer tube (4) and having an inside diameter larger than the outside diameter of the inner tube (5) is disposed at least at the distal end portion of the outer tube (4) so as to form a double-tube with the outer tube (4), and the inner tube (5) is not fixed, but passes through the interior of the guide tube (11) in the axial direction.

Claims

1. A balloon catheter having:

a catheter shaft with a double-tube structure comprising an outer tube and an inner tube through which a guide wire is passed, located at least in proximity of a distal end portion of the catheter, an inflation lumen through which a pressure fluid is passed being provided between said inner tube and said outer tube; and

a balloon disposed at the distal end portion of said catheter shaft and capable of being inflated, deflated, and wrapped by said pressure fluid,

wherein an end of said balloon on a proximal side is joined in proximity to the distal end portion of said outer tube, while the other end of said balloon on the distal side is joined in proximity to the distal end portion of said inner tube, and

a guide tube having an outside diameter smaller than the inside diameter of said outer tube and having an inside diameter larger than the outside diameter of said inner tube is disposed at least at the distal end portion of said outer tube being fixedly attached thereto so as to form a double-tube with said outer tube, and said inner tube is not fixed, but movably extends concentrically through the interior of said guide tube in the axial direction.

2. The balloon catheter defined in claim 1, wherein said guide tube is joined in a state of being offset to an inner wall surface of the outer tube.

3. The balloon catheter defined in claim 1 or 2, where an end tip of said guide tube butts up against the proximal end side of an x-ray impermeable marker joined to the inner tube.

4. The balloon catheter defined in claim 1 or 2, wherein an end tip of said guide tube butts up against the joint where the balloon joins to the inner tube.

5. The balloon catheter defined in claim 1, wherein wall thickness of said guide tube decreases toward the end tip.

6. The balloon catheter defined in claim 1, wherein an X-ray impermeable marker is provided over the outer surface of said guide tube.

7. The balloon catheter defined in claim 1, wherein said guide tube is composed of a polyimide.

8. The balloon catheter defined in claim 1, wherein said guide tube is at least composed of one or more members of the group consisting of polyamide elastomers, polyester elastomers, polyurethane elastomers, and polyolefin elastomers.

9. The balloon catheter defined in claim 1, wherein a spring-like coil is embedded in said guide tube.

10. The balloon catheter defined in claim 9, wherein said spring-like coil is composed of an X-ray impermeable material.

11. The balloon catheter defined in claim 1, wherein said inner tube protrudes from the balloon distal end portion, and a distal end tip of said inner tube formed at the junction with said distal end portion has a pointed taper shape, and the distal end taper portion has a wall thickness that decreases continuously in said distal end tip from the proximity of the most distal end of the distal end-side balloon joint up to the most distal end of the catheter, the average thickness reduction gradient is 6 to 60 μ

m/mm, the length from said most distal end of the distal end-side balloon joint to the most distal end of the catheter is 3 to 10 mm, and the tube wall thickness at the most distal end of said distal end taper portion is 10 to 50 μ

m.

12. The balloon catheter defined in claim 11, wherein said average thickness reduction gradient of the distal end taper portion is 10 to 30 μ

m/mm, the length from said most distal end of the distal end-side balloon joint to the most distal end of the catheter is 4 to 7 mm, and the tube wall thickness at the most distal end of said distal end taper portion is 20 to 40 μ

m.

13. The balloon catheter defined in claim 11 or 12, wherein an adhesive agent layer is formed at a portion containing a step produced between said inner tube and the most distal end of said distal end-side balloon joint so as to eliminate said step, decreasing the discontinuity in rigidity and the step in the proximity of the balloon catheter distal end portion.

14. The balloon catheter defined in claim 11 or 12, wherein the most distal end of a sleeve portion of the distal end-side balloon joint is formed in a taper decreasing the discontinuity in rigidity and a step in the proximity of the balloon catheter distal end portion.

15. The balloon catheter defined in claim 11, wherein the most distal end of said distal end taper portion is chamfered.

16. The balloon catheter defined in claim 11, wherein said inner tube is composed of HDPE (High-Density PolyEthylene) or a fluororesin such as polytetrafluoroethylene.

17. The balloon catheter defined in claim 1, wherein a durometer hardness (D value) indicating the state of curing of an adhesive agent used to join the proximal end of said balloon in the proximity of the distal end portion of said outer tube and to join the distal end of said balloon in the proximity of the distal end portion of said inner tube is at least D16 and no more the D70.

18. The balloon catheter defined in claim 17, wherein said durometer hardness (D value) of the adhesive agent is at least D30 and no more than D70.

19. The balloon catheter defined in claim 17, wherein said adhesive agent is a two-liquid normal temperature (room temperature) curing type of adhesive agent.

20. The balloon catheter defined in claim 19, wherein said two-liquid normal temperature (room temperature) curing type of adhesive agent is a urethane-based adhesive agent.

21. The balloon catheter defined in claim 19, wherein said two-liquid normal temperature (room temperature) curing type of adhesive agent is a silicone-based adhesive agent.

22. The balloon catheter defined in claim 19, wherein said two-liquid normal temperature (room temperature) curing type of adhesive agent is an epoxy-based adhesive agent.

23. The balloon catheter defined in claim 17, wherein said adhesive agent is a UV-curing adhesive agent.

24. The balloon catheter defined in claim 17, wherein said adhesive agent is a water-absorption curing type of adhesive agent.

25. The balloon catheter defined in claim 24, wherein said water-absorption curing type of adhesive agent is a cyanoacrylate-based adhesive agent.

26. The balloon catheter defined in claim 24, wherein said water-absorption curing type of adhesive agent is a urethane-based adhesive agent.

27. The balloon catheter defined in claim 1, wherein said balloon is composed of a polymer alloy material including a styrene-based thermoplastic elastomer as a constituent component.

28. The balloon defined in claim 27, wherein said polymer alloy material includes one or more members of the group consisting of polyester resins, polyester-based thermoplastic elastomers, polyamide resins, polyamide-based thermoplastic elastomers, polyurethanes, and polyphenylene ethers as constituent components.

29. The balloon defined in claim 27 or 28, wherein said polymer alloy material includes a polyolefin as a constituent component.

30. The balloon defined in claim 27, wherein said styrene-based thermoplastic elastomer is contained in an amount of 1 to 30 wt %.

31. The balloon defined in claim 27, wherein said styrene-based thermoplastic elastomer is a type that imparts functional groups.

32. The balloon defined in claim 27, wherein said styrene-based thermoplastic elastomer is a hydrogenation type.