Tissue distractor

• US 6,706,042 B2
• Filed: 03/15/2002
• Issued: 03/16/2004
• Est. Priority Date: 03/16/2001
• Status: Active Grant

• Current Assignee: Finsbury (Development) Limited (WPP PLC)
• Original Assignee: Finsbury (Development) Limited (WPP PLC)
• Inventors: Taylor, Andrew Clive
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): Baxter, Jessica R
• Application Number:
  US10/099,298
• Publication Number:
  US 20020143344A1
• Time in Patent Office: 732 Days
• Field of Search: 606/57, 606/54, 606/53, 606/58, 606/55, 606/60, 606/62, 606/63, 606/90, 606/105
• US Class Current: 606/57
• CPC Class Codes: A61B 17/66 Alignment, compression or distraction mechanisms

Abstract

A mechanism for powering an auto-extensible tissue distractor, e.g. a bone fixator, is described in which a movable device is caused to move in small incremental steps of a few μm each along an elongate member towards its distal end under the influence of one or more piezoelectric actuators.

Claims

1. A mechanism for powering an auto-extensible tissue distractor comprising:

an elongate member having a proximal end, a distal end, and a longitudinal axis;

at least one movable device movably mounted on the elongate member for movement therealong in a direction away from the proximal end towards the distal end, said movable device comprising;

a first crawler portion operatively engaged with the elongate member and having a first non-return means for preventing movement of the first crawler portion at least in a direction towards the proximal end;

a second crawler portion operatively engaged with the elongate member and disposed nearer the distal end than the first crawler portion, the second crawler portion having a second non-return means for preventing movement of the second crawler portion at least in a direction towards the proximal end;

piezoelectric drive means adapted to undergo elongation by a discrete incremental amount in an elongation direction upon application of a selected voltage potential thereto and at a rate of elongation dependent upon the rate of increase of the voltage applied thereto, the piezoelectric drive means being operatively mounted between the first and second crawler portions with its elongation direction aligned substantially parallel to the longitudinal axis of the elongate member so that, upon applying the selected voltage potential thereto at a predetermined rate of increase of applied voltage with the first non-return means preventing the first crawler portion from moving in a direction towards the proximal end of the elongate member and with the second non-return means permitting movement of the second crawler portion towards the distal end, the piezoelectric drive means undergoes elongation and the second crawler portion is caused to move at a predetermined rate of elongation a distance corresponding to the incremental amount towards the distal end, and so that, upon removal of the selected voltage from the piezoelectric means with the second non-return means preventing the second crawler portion from moving towards the proximal end and with the first non-return means permitting the first crawler portion to move towards the distal end, the piezoelectric drive means reverts to its original length and thereby moves the first crawler portion a distance along the elongate member towards the distal end corresponding to the incremental amount;

voltage generating means for applying a voltage potential to the piezoelectric means; and

control means for repeatedly applying the selected voltage potential at the predetermined rate of increase of applied voltage to the piezoelectric means to cause the movable device to move in incremental steps along the elongate member in a controlled manner.

2. A mechanism according to claim 1, in which the movable device includes a rigid outer tubular member surrounding the first crawler portion, the second crawler portion, and the piezoelectric means.

3. A mechanism according to claim 2, in which the piezoelectric means is interposed between the first crawler portion and the second crawler portion for causing separation of the first crawler portion and the second crawler portion longitudinally of the elongate member.

4. A mechanism according to claim 2, in which the first crawler portion includes a first substantially frustoconical recess whose axis is substantially coaxial with the longitudinal axis of the elongate member, and in which the first non-return means comprises a spring loaded collet arranged to seat in the first substantially frustoconical recess to exert a braking action on the first crawler portion, the mechanism further comprising a first supplementary piezoelectric means for moving the collet away from the first substantially frustoconical recess to release the braking action of the first non-return means.

5. A mechanism according to claim 4, in which the first supplementary piezoelectric means comprises a tubular piezoelectric actuator.

6. A mechanism according to claim 4, in which the first supplementary piezoelectric means comprises a pair of rod-like piezoelectric actuators.

7. A mechanism according to claim 2, in which the second crawler portion includes a second substantially frustoconical recess whose axis is substantially coaxial with the longitudinal axis of the elongate member, and in which the second non-return means comprises a spring loaded collet arranged to seat in the second substantially frustoconical recess to exert a braking action on the second crawler portion, the mechanism further comprising a second supplementary piezoelectric means for moving the collet away from the second substantially frustoconical recess to release the braking action of the second non-return means.

8. A mechanism according to claim 7, in which the second supplementary piezoelectric means comprises a tubular piezoelectric actuator.

9. A mechanism according to claim 7, in which the second supplementary piezoelectric means comprises a pair of rod-like piezoelectric actuators.

10. A mechanism according to claim 2, in which the piezoelectric means is tubular.

11. A mechanism according to claim 10, in which the second crawler portion is held captive on the first crawler portion and is spring biased away therefrom, and in which the piezoelectric means comprises a pair of rod-like piezoelectric actuators.

12. A mechanism according to claim 1, in which the first non-return means and the second non-return means each comprise sprags which brake movement towards the proximal end of the elongate member and which permit movement only in a direction towards the distal end of the elongate member.

13. A mechanism according to claim 1, in which the second crawler portion is held captive on the first crawler portion and is spring biased away therefrom, and in which the piezoelectric means comprises a tubular piezoelectric actuator surrounding the elongate member.

14. A mechanism according to claim 13, in which the first crawler portion comprises a collar having a pair of free ends, the collar being arranged to grip the elongate rod to brake movement of the first crawler portion relative to the elongate rod, and gripping release means comprising a transversely mounted piezoelectric means arranged to separate the free ends of the collar to release the braking action thereof on the elongate member.

15. A mechanism according to claim 13, in which the second crawler portion comprises a collar having a pair of free ends, the collar being arranged to grip the elongate rod to brake movement of the second crawler portion relative to the elongate rod, and gripping release means comprising a transversely mounted piezoelectric means arranged to separate the free ends of the collar to release the braking action thereof on the elongate member.

16. A mechanism according to claim 1, in which the elongate member comprises a tubular portion, in which the first crawler portion comprises a first plug slidably disposed within the tubular portion and connected to an outer ring member which surrounds the elongate member, in which the second crawler portion comprises a second plug slidably disposed within the tubular portion and connected to a main body portion surrounding the elongate member, in which the first non-return means and the second non-return means each comprise respective sprags, in which the piezoelectric drive means is disposed within the tubular portion between the first and second plugs, and in which spring biassing means are provided between the first crawler portion and the second crawler portion and arranged to undergo loading while the first non-return means prevents movement of the first crawler portion during movement of the second crawler portion and for the loading to be released while the second non-return means prevents movement of the second crawler portion so as to cause the first crawler portion to move towards the distal end of the elongate member.

17. A mechanism according to claim 1, in which the control means includes a load sensor for measuring the load applied by or to the piezoelectric drive means.

18. A mechanism according to claim 17, in which the load sensor comprises a load cell.

19. A mechanism according to claim 18, in which the load cell comprises a piezoelectric crystal upon which the piezoelectric drive means is arranged to impinge.

20. A mechanism according to claim 17, in which the control means includes a microprocessor, amplifier means operatively connected to the piezoelectric drive means and under the control of the microprocessor for applying at least one voltage potential signal to the piezoelectric drive means at a selected rate of increase thereof for causing the movable device to move in incremental steps along the elongate member in a controlled manner, feedback amplifier means connected to the load sensor and arranged to receive a feedback signal therefrom, the feedback amplifier means being operatively connected to the microprocessor for supplying thereto a feedback signal in dependence on the load sensed by the load sensor and the microprocessor being arranged to receive the feedback signal from the feedback amplifier means and to adjust the rate of increase of the at least one voltage potential signal so as to ensure that the load exerted by or on the piezoelectric drive means and sensed by the load sensor does not exceed a predetermined value.

21. A mechanism according to claim 20, in which the microprocessor is arranged to store data indicative of the at least one voltage potential signal, of time, and of the feedback signal from the feedback amplifier means.

22. A mechanism according to claim 20, in which the at least one voltage potential signal comprises a d.c. voltage potential signal.

23. A mechanism according to claim 22, in which the at least one voltage potential signal comprises an oscillatory signal with a frequency of from about 5 Hz to about 2 kHz having an amplitude of from about 1 μ

m to about 10 μ

m imposed upon the d.c. voltage potential signal.

24. A mechanism according to claim 20, in which the microprocessor is connected to an input/output device by means of which set point values can be input into the microprocessor from an external input device and data stored in the microprocessor can be downloaded to an external source.

25. A mechanism according to claim 24, in which the set point values include set point values indicative of at least one of the following items:

(i) the rate of increase of d.c. voltage potential with time applied to the piezoelectric drive means thereby to determine the rate of extension thereof;

(ii) a functional relationship involving the rate of increase of the d.c. voltage potential applied to the piezoelectric drive means and also the load sensed by the load cell;

(iii) the maximum d.c. voltage potential to be applied to the piezoelectric drive means thereby to determine the size of each said incremental step;

(iv) the maximum load sensed by the load sensor permitted to be applied by or to the piezoelectric drive means thereby to determine the load imposed on the bone callus and associated soft tissue;

(iv) the maximum time period during which the movable device is permitted to move thereby to determine the maximum distance through which the movable device is permitted to move along the elongate member;

(v) the maximum distance through which the movable device is permitted to move along the elongate member.

26. A mechanism according to claim 1, in which the incremental steps range from about 5 μ

m to about 120 μ

m.

27. A mechanism according to claim 26, in which the incremental steps range from about 40 μ

m to about 80 μ

m.

28. A mechanism according to claim 1, in which the control means is arranged to cause the movable device to move along the movable member at a rate of about 1 mm per day.

29. An auto-extensible tissue distractor fitted with a mechanism according to claim 1.