High-speed, high-power rotary electrodynamic machine with dual rotors

• US 6,707,205 B2
• Filed: 07/16/2001
• Issued: 03/16/2004
• Est. Priority Date: 07/16/2001
• Status: Expired due to Term

• Current Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Inventors: Johnsen, Tyrone A.
• Primary Examiner(s): Waks, Joseph
• Application Number:
  US09/906,009
• Publication Number:
  US 20030011259A1
• Time in Patent Office: 974 Days
• Field of Search: 310/114, 310/113, 310/112, 310/149
• US Class Current: 310/114
• CPC Class Codes: H02K 19/38 Structural association of synchronous generators with exciting machines

Abstract

A high-power electrodynamic machine operates at a relatively high rotational speed and has dual rotors. In a preferred generator embodiment, one relatively massive first rotor having a magnetic device integral therewith is dedicated to the main generator. The exciter generator, which is relatively less massive, is isolated on a second rotor, which has a magnetic device integral to it. Only three bearings are required. The distance between the two bearings for the first rotor is relatively short, and the first rotor is relatively stiff, both of which facilitate operation of the first rotor below the critical speed. The junction of the first and second rotors further includes support of a junction end of the second rotor. The second rotor is driven by a prime mover via the first rotor. Means for providing electrical connections between the magnetic devices of the first and second rotors is also provided.

Claims

1. A rotary dynamoelectric machine comprising:

a stator having a plurality of windings;

a first rotor mounted on a first rotor shaft having first and second ends, the first rotor being mounted within the stator for rotation about a first rotor shaft axis, the first rotor having a magnetic device formed integral therewith and being disposed in proximity to one of the plurality of stator windings, and

a second rotor mounted on a second rotor shaft having junction and pivot ends, the second rotor shaft being connected to the first rotor shaft at the junction end, the second rotor having a magnetic device formed integral therewith and being disposed in proximity to a second one of the plurality of stator windings.

2. The machine of claim 1, wherein the junction of the first and second rotor shafts further includes means for providing electrical connections between the magnetic device of the second rotor and the magnetic device of the first rotor.

3. The machine of claim 2, wherein the means for providing electrical connections is one or more electrical connectors.

4. The machine of claim 1, further including first, second end third bearings, wherein the first rotor shaft is supported at the first end by the first bearing and is supported at the second end by the second bearing, and the second rotor shaft is coupled at the junction end to thee first rotor shaft and is supported at the pivot end by the third bearing.

5. The machine of claim 1, further comprising one or more permanent magnets integral to the second rotor, such that the magnets are adjacent a third stator winding.

6. The machine of claim 1, wherein the second rotor further comprises a rectifier assembly.

7. The machine of claim 1, wherein the magnetic device of the first rotor is a winding on a core.

8. The machine of claim 1, wherein the magnetic device of the second rotor is a winding on a core.

9. The machine of claim 1, wherein the machine is a generator.

10. The machine of claim 1, wherein the machine is a variable frequency generator.

11. The machine of claim 1, wherein the machine is a motor.

12. The machine of claim 1, wherein the machine is a synchronous motor.

13. The machine of claim 1, further comprising means for axially clamping the main field magnetic device of the first rotor.

14. The machine of claim 13, wherein the main field magnetic device further comprises a plurality of axial holes, and wherein the means for axially clamping the main field magnetic device of the first rotor is a plurality of tie rods inserted though the axial holes, the tie rods being fastened at the first and second ends of the first rotor by means for fastening.

15. The machine of claim 1, further comprising means for axially clamping the magnetic device of the second rotor.

16. The machine of claim 15, wherein the second rotor further comprises a plurality of axial holes, and wherein the means for axially clamping the magnetic device of the second rotor is a plurality of tie rods inserted though the axial holes, the tie rods being fastened at the first and second ends of the second rotor by means for fastening.