Diagnostic system for a compressor

• US 6,709,244 B2
• Filed: 09/30/2002
• Issued: 03/23/2004
• Est. Priority Date: 04/25/2001
• Status: Expired due to Term

• Current Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Original Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Inventors: Pham, Hung
• Primary Examiner(s): Yu, Justine R.
• Assistant Examiner(s): Solak, Timothy P.
• Application Number:
  US10/261,172
• Publication Number:
  US 20030063982A1
• Time in Patent Office: 540 Days
• Field of Search: 417/274, 417/310, 417/481, 417/505, 417/292, 417/213, 417/212, 417/282, 417/410.5
• US Class Current: 417/292
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 27/005 Axial sealings for working fluid
• CPC Class Codes: F04C 28/265 being obtained by displacing a lateral sealing face
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: F25B 2600/026 by controlling unloaders

Abstract

A scroll type machine incorporates a unique system for monitoring the status of a valve which is used to control the capacity of the compressor. The valve functions to open and close a fluid passage between two areas of the compressor for capacity modulation. By monitoring the temperature of the fluid after the valve, it can be determined whether or not the valve is functioning. If the temperature fluctuates, the valve is functioning. If the temperature is constant, the valve is not operating properly. Another embodiment monitors the pressure within the fluid line controlled by the valve.

Claims

1. A compressor comprising:

first and second members operative to pressurize fluid;

a suction pressure zone in communication with said first and second members;

a discharge pressure zone in communication with said first and second members;

a force-applying structure operable to modulate a capacity of the compressor;

a first fluid passage extending between said force-applying structure and said suction pressure zone;

a valve member disposed within said first fluid passage, said valve member operable to open and close said first fluid passage; and

a first temperature sensor for sensing a first fluid temperature within said first fluid passage and operatively connected to said valve member for determining an operational status.

2. The compressor according to claim 1, wherein such first member is a first scroll member having a first end plate and a first spiral wrap upstanding therefrom and said second member is a second scroll member having a second end plate and a second spiral wrap upstanding therefrom, said first and second spiral wraps being interleaved to define at least one moving fluid pocket that decreases in size as it moves from a radially outer position to a radially inner position.

3. The compressor according to claim 2, wherein said suction pressure zone is in communication with said radially outer position.

4. The compressor according to claim 2, wherein said discharge pressure zone is in communication with said radially inner position.

5. The compressor according to claim 1, wherein said force-applying structure includes a fluid chamber operable to receive a pressurized fluid for exerting a load on at least one of said first and second movable members.

6. The compressor according to claim 5, wherein said first temperature sensor senses said fluid temperature between said fluid chamber and said valve member.

7. The compressor according to claim 5, further comprising a second fluid passage between said fluid chamber and said discharge pressure zone.

8. The compressor according to claim 7, wherein said first fluid passage is connected to said second fluid passage at said valve member.

9. The compressor according to claim 8, wherein said valve member is operable to open and close said first fluid passage and said second fluid passage.

10. The compressor according to claim 7, further comprising a second temperature sensor for sensing a second fluid temperature within one of said first and second fluid passages.

11. The compressor according to claim 10, wherein said second temperature sensor senses said second fluid temperature within said second fluid passage between said discharge pressure zone and said valve member.

12. The compressor according to claim 10, wherein said second temperature sensor senses said second fluid temperature within said first fluid passage between said valve member and said suction pressure zone.

13. The compressor according to claim 1, wherein said first member is a non-orbiting scroll.

14. The compressor according to claim 1, wherein said first member is an orbiting scroll.

15. A compressor comprising:

a first scroll member and a second scroll member, said first and second scroll members being interleaved to define at least one moving fluid pocket that decreases in size as it moves from a radially outer position to a radially inner position;

a suction pressure zone in communication with said radially outer position;

a discharge pressure zone in communication with said radially inner position;

force-applying structure operable to modulate a compressor capacity;

a first fluid passage extending between said force-applying structure and said suction pressure zone;

a valve member operable to open and close said first fluid passage; and

a first temperature sensor operatively connected to said valve member for determining an operational status.

16. The compressor according to claim 15, wherein said first scroll member includes a first end plate and a first spiral wrap upstanding therefrom and said second scroll member includes a second end plate and a second spiral wrap upstanding therefrom, said first and second spiral wraps being interleaved to define at least one moving fluid pocket that decreases in size as it moves from a radially outer position to a radially inner position.

17. The compressor according to claim 15, wherein said force-applying structure includes a fluid chamber operable to receive a pressurized fluid for exerting a load on at least one of said first and second scroll members.

18. The compressor according to claim 17, wherein said first temperature sensor senses said fluid temperature between said fluid chamber and said valve member.

19. The compressor according to claim 17, further comprising a second fluid passage between said fluid chamber and said discharge pressure zone.

20. The compressor according to claim 19, wherein said first fluid passage is connected to said second fluid passage at said valve member.

21. The compressor according to claim 20, wherein said valve member is operable to open and close said first fluid passage and said second fluid passage.

22. The compressor according to claim 19, further comprising a second temperature sensor for sensing a second fluid temperature within one of said first and second fluid passages.

23. The compressor according to claim 22, wherein said second temperature sensor senses said second fluid temperature within said second fluid passage between said discharge pressure zone and said valve member.

24. The compressor according to claim 22, wherein said second temperature sensor senses said second fluid temperature within said first fluid passage between said valve member and said suction pressure zone.

25. The compressor according to claim 15, wherein said first scroll member is a non-orbiting scroll.

26. The compressor according to claim 15, wherein said first scroll member is an orbiting scroll.