Ultrasound array transducer for catheter use

• US 6,709,396 B2
• Filed: 07/17/2002
• Issued: 03/23/2004
• Est. Priority Date: 07/17/2002
• Status: Expired due to Term

• Current Assignee: Vermon (BNP Paribas S.A.)
• Original Assignee: Vermon (BNP Paribas S.A.)
• Inventors: Lacaze, Elisabeth, Nguyen-Dinh, An, Auclair, Philippe, Flesch, Aimé, Dufait, Rémi, Mauchamp, Pascal
• Primary Examiner(s): Ruhl, Dennis W.
• Assistant Examiner(s): Jain, Ruby
• Application Number:
  US10/196,561
• Publication Number:
  US 20040015084A1
• Time in Patent Office: 615 Days
• Field of Search: 600/437, 600/462, 600/463, 600/439, 600/466, 600/373, 600/467, 600/440, 600/471, 600/424, 600/459, 29/253.5, 128/660.1, 128/916, 128/899
• US Class Current: 600/459
• CPC Class Codes: A61B 2562/12 Manufacturing methods specially adapted for producing sensors for in-vivo measurements
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/445 Details of catheter construction
• CPC Class Codes: A61B 8/4483 characterised by features of the ultrasound transducer
• CPC Class Codes: A61B 8/4488 the transducer being a phased array
• CPC Class Codes: B06B 1/0677 and a high impedance backing
• CPC Class Codes: Y10S 128/916 Ultrasound 3-D imaging
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

A catheter-based ultrasonic transducer array is provided which includes a piezoelectric member sandwiched between matching layers and a backing member. A flexible stiffening element or elements is embedded in the backing member. The element is opaque to radio frequencies and integrated along the azimuthal axis of the array so as to enable a user to view the element in an image of the array derived from the array output and thus determine the angular position of the array. A flexible interconnection assembly provides an electrical connection between the electrodes of the piezoelectric member and external cabling. Different methods are provided for adding a surrounding protective cover to the array.

Claims

1. A catheter-based ultrasonic transducer array assembly, said assembly comprising:

at least one matching layer;

a backing member;

a piezoelectric member having electrodes and being sandwiched between the at least one matching layer and the backing member;

at least one stiffening element disposed rearwardly of said piezoelectric member so as to provide stiffening of said assembly, said at least one stiffening element comprising a pair of elongate elements disposed in side by side relation;

flexible interconnection means for providing connection between the electrodes of the piezoelectric member and at least one external cable; and

a surrounding protective cover.

2. A transducer array assembly as claimed in claim 1 wherein the at least one matching layer has a front face, said assembly further comprising a focusing lens attached to the front face of the at least one matching layer.

3. A transducer array assembly as claimed in claim 1 wherein said stiffening elements are of different lengths.

4. A transducer array assembly as claimed in claim 1 wherein said stiffening elements are of different thicknesses.

5. A transducer array assembly as claimed in claim 1 wherein the transducer assembly has an azimuthal axis and has, in use, an angular position, wherein an image of the transducer assembly is derived using imaging energy of predetermined wavelengths, and wherein said at least one stiffening element of said assembly comprises at least one element opaque to said predetermined wavelengths and oriented along the azimuthal axis of the transducer assembly to enable a user to view the at least one element in an image of the transducer assembly derived from an output of the transducer assembly and thus determine the angular position of the transducer assembly.

6. A transducer array assembly as claimed in claim 5 wherein said at least one element comprises a pair of elongate elements disposed in side by side relation.

7. A transducer array assembly as claimed in claim 6 wherein said elements are of different lengths.

8. A transducer array assembly as claimed in claim 6 wherein said elements are of different thicknesses.

9. A transducer array assembly as claimed in claim 1 wherein said at least one matching layer, said backing member, and said piezoelectric member form a transducer having a cross section, and said assembly further comprises an elastomeric tube, having an internal hollow space therein of a cross section corresponding to the cross section of the transducer, in which said transducer is disposed so as to form a transducer tip, one end of said transducer tip comprising a smooth tip extremity molded from a flexible resin.

10. A transducer array assembly as claimed in claim 1 wherein said electrodes include front and rear electrodes and said flexible connection means comprises a flexible circuit assembled to the rear electrodes of the piezoelectric member, said flexible circuit being folded along a lateral side of the backing member and said flexible circuit including flexible strips folded so as to provide superposition of the strips on a rear surface of the backing member.

11. A transducer array assembly as claimed in claim 1 wherein said transducer assembly undergoes different positioning in use and wherein said at least one stiffening member functions as an orientation marker for assisting in determining transducer assembly positioning.

12. An ultrasonic catheter device comprising:

an elongate tubular member having a distal end; and

a transducer tip located at the distal end of the tubular member, said transducer tip undergoing different positioning in use and comprising a transducer assembly comprising;

at least one matching layer,

a backing member;

a piezoelectric member having electrodes and being sandwiched between the at least one matching layer and the backing member;

at least one stiffening element of a predetermined shape located rearwardly of the piezoelectric member so as to function to provide stiffening of the transducer assembly and to further function as an orientation marker for assisting in determining the transducer tip positioning; and

flexible interconnection means for providing connection between the electrodes of the piezoelectric member and at least one external cable.

13. A catheter device as claimed in claim 12 wherein said at least one stiffening element comprises a pair of elongate elements disposed in side by side relation.

14. A catheter device as claimed in claim 13 wherein said elongate elements are of different lengths.