Stent and catheter assembly and method for treating bifurcations

• US 6,709,440 B2
• Filed: 07/11/2002
• Issued: 03/23/2004
• Est. Priority Date: 05/17/2001
• Status: Expired due to Term

• Current Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Valencia, Hans F., Wilson, W. Stan, Matin, Nazanine, Callol, Joseph R., Brandt, Brian D.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US10/192,981
• Publication Number:
  US 20020183763A1
• Time in Patent Office: 621 Days
• Field of Search: 623/1.11, 604/101.01, 604/101.04, 606/194, 606/108
• US Class Current: 606/108
• CPC Class Codes: A61F 2/852 Two or more distinct overlapping stents
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2002/91591 Locking connectors, e.g. using male-female connections
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: A61F 2250/006 modular

Abstract

The present invention provides for an improved stent design and stent delivery catheter assembly for repairing a main vessel and a side branch vessel forming a bifurcation. The present invention includes a trap door stent design, a stent delivery catheter assembly, an apparatus for crimping the stent and the method for crimping the stent onto the catheter assembly, and the method for delivering and implanting the stent in a bifurcated vessel. More particularly, the invention relates to a stent having rings aligned along a common longitudinal axis and connected by links, where the stent has a proximal section, a distal section and a central section. The number of rings and the expanded diameter of the sections is varied to create a “trap door” capable of expanding to a slightly larger diameter than the proximal section and distal section of the stent. The stent is implanted at a bifurcation so that the proximal section and distal section are in the main vessel, and the central section covers at least a portion of the opening to the side branch vessel. A second stent can be implanted in the side branch vessel and abut the expanded central section to provide full coverage of the bifurcated area in the main vessel and the side branch vessel.

Claims

1. A bifurcated catheter, comprising:

a) an elongated shaft, comprising

i) a proximal section having a first inflation lumen;

ii) a multifurcated distal section having a first branch with a second inflation lumen within at least a portion thereof, and having at least a second branch with a third inflation lumen within at least a portion thereof, the second and third inflation lumens each being in fluid communication with the first inflation lumen;

iii) an intermediate section joining the proximal and distal sections together, and having a fourth inflation lumen in fluid communication with the first, second, and third inflation lumens; and

iv) a joining wire lumen extending within the proximal section, the intermediate section, and the first branch, and a guide wire lumen extending within the intermediate section and the second branch and defined by a tubular member, and a soft distal tip member secured to a distal end of the tubular member defining the guidewire lumen to form a junction therebetween; and

b) a first balloon on the first branch having an interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an interior in fluid communication with the third inflation lumen; and

c) a coupler on the second branch, located distal to the second balloon, comprising a tubular sleeve which has the tubular member and the soft distal tip member disposed in a lumen of the sleeve so that the sleeve surrounds the junction between the tubular member and the soft distal tip member, with the soft distal tip member extending distally beyond a distal end of the sleeve to define the distal-most end of the catheter, and which at least in part defines a coupling lumen configured to slidably receive a distal end of a joining wire therein so that the sleeve is configured for releasably coupling the first and second branches together to form a coupled configuration.

2. The catheter of claim 1, wherein the joining wire lumen is defined by a first inner tubular member, and the guide wire lumen is defined by a second inner tubular member having a proximal end which is located at the intermediate section.

3. The catheter of claim 2, wherein the proximal section comprises a proximal outer tubular member, and the multifurcated distal section comprises a first distal outer tubular member and a second distal outer tubular member, and the intermediate section comprises an intermediate outer tubular member.

4. The catheter of claim 3, wherein the second inner tubular member has a proximal end, a distal end, and the guide wire lumen therein in fluid communication with a port at a distal end of the second branch and with a port in a side wall of the intermediate outer tubular member.

5. The catheter of claim 4, wherein the port in the side wall of the intermediate outer tubular member is spaced a relatively short distance from the distal end of the second branch and a relatively long distance from the proximal end of the catheter.

6. The catheter of claim 3, wherein the intermediate outer tubular member has a distal end disposed about both a proximal end of the first distal outer tubular member and a proximal end of the second distal outer tubular member.

7. The catheter of claim 3, wherein first inner tubular member and the second inner tubular member are disposed within the fourth inflation lumen in the intermediate outer tubular member in a side-by-side, radially spaced apart relation.

8. The catheter of claim 3, wherein the first inner tubular member is coaxially disposed in the second inflation lumen in the first distal outer tubular member.

9. The catheter of claim 3, wherein the second inner tubular member is coaxially disposed in the third inflation lumen in the second distal outer tubular member.

10. The catheter of claim 2, wherein the coupler tubular sleeve is disposed around a distal section of the second inner tubular member, and at least in part defines the coupling lumen.

11. The catheter of claim 10, wherein the coupling lumen is defined at least in part by an outer surface of the second inner tubular member and an inner surface of the tubular sleeve.

12. The catheter of claim 11, wherein the section of the second inner tubular member disposed in the tubular sleeve has an outer diameter not greater than an outer diameter of a section of the second inner tubular member proximally adjacent to the tubular sleeve.

13. The catheter of claim 10, wherein the tubular sleeve has an inner lumen extending from the distal end to the proximal end of the tubular sleeve and in which the section of the second inner tubular member is disposed, and the coupling lumen is defined in part by a radially enlarged proximal portion of the inner lumen of the tubular sleeve.

14. The catheter of claim 10, wherein the distal end of the first branch is radially aligned with a proximal section of the tubular sleeve, in the coupled configuration.

15. The catheter of claim 10, wherein the distal end of the tubular sleeve is proximal to the distal end of the second branch.

16. The catheter of claim 15, wherein the distal tip member is butt-joined to the distal end of the second inner tubular member.

17. The catheter of claim 15, wherein the tubular sleeve is disposed around a distal section of the second inner tubular member and a proximal section of the distal tip member, and the coupling lumen is defined by an inner surface of the tubular sleeve, an outer surface of the distal section of the second inner tubular member, and an outer surface of the proximal section of the distal tip member.

18. The catheter of claim 10, wherein the coupling lumen is a blind lumen having a closed distal end and an open proximal end.

19. The catheter of claim 1, wherein the second balloon is longer than the first balloon.

20. The catheter of claim 1, wherein the first balloon has a proximal end radially aligned with a proximal section of the second balloon located proximal to a working length of the second balloon, in the coupled configuration.

21. A bifurcated catheter, comprising:

a) an elongated shaft, comprising;

i) a proximal outer tubular member defining a first inflation lumen;

ii) a first distal outer tubular member defining a second inflation lumen, and a second distal outer tubular member defining a third inflation lumen;

iii) an intermediate outer tubular member defining a fourth inflation lumen, and joining the proximal outer tubular member and the first and second distal outer tubular members together so that the first inflation lumen is in fluid communication with the second and third inflation lumens; and

iv) a first inner tubular member extending within the proximal, intermediate, and first distal outer tubular members, and a second inner tubular member extending within the intermediate and second distal outer tubular members and having a proximal end in the intermediate section, and a distal tip member secured to a distal end of the second inner tubular member to form a junction with the second inner tubular member, so that the shaft has a multifurcated distal shaft section with a first branch formed at least in part by the first distal outer tubular member and the first inner tubular member, and a second branch formed at least in part by the second distal outer tubular member and the second inner tubular member; and

b) a first balloon on the first branch having an interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an interior in fluid communication with the third inflation lumen; and

c) a coupler on the second branch, located distal to the second balloon, comprising a sleeve which has the second inner tubular member and the distal tip member disposed in a lumen of the sleeve so that the sleeve surrounds the junction between the second inner tubular member and the distal tip member, with the distal tip member extending distally beyond a distal end of the sleeve to define the distal-most end of the catheter, and which at least in part defines a coupling lumen configured to slidably receive a distal end of a joining wire therein so that the sleeve is configured for releasably coupling the first and second branches together to form a coupled configuration.

22. The catheter of claim 21, wherein the coupling lumen defined by the sleeve is a blind coupling lumen with a closed distal end and an open proximal end configured to slidably receive a joining wire to thereby releasably couple the first and second branches together.

23. The catheter of claim 21, wherein the coupling lumen is defined by an inner surface of the tubular sleeve, an outer surface of the distal section of the second inner tubular member, and an outer surface of the proximal section of the distal tip member secured thereto.

24. The catheter of claim 21, wherein the distal end of the first branch is radially aligned with a proximal section of the sleeve, in the coupled configuration.

25. A bifurcated catheter, comprising:

a) an elongated shaft, comprising;

i) a proximal outer tubular member defining at least a first inflation lumen;

ii) a first distal outer tubular member defining a second inflation lumen, and a second distal outer tubular member defining a third inflation lumen;

iii) an intermediate outer tubular member defining a fourth inflation lumen, and joining the proximal outer tubular member and the first and second distal outer tubular members together so that the first inflation lumen is in fluid communication with at least one of the second and third inflation lumens; and

iv) a first inner tubular member extending within the proximal, intermediate, and first distal outer tubular members, and a second inner tubular member extending within the intermediate and second distal outer tubular members and having a proximal end in the intermediate section, so that the shaft has a multifurcated distal shaft section with a first branch formed at least in part by the first distal outer tubular member and the first inner tubular member, and a second branch formed at least in part by the second distal outer tubular member and the second inner tubular member; and

b) first balloon on the first branch having an interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an interior in fluid communication with the third inflation lumen; and

c) a coupler comprising a tubular sleeve disposed around a distal section of the second inner tubular member so that the second inner tubular member is located within a lumen of the tubular sleeve, at least in part defining a blind coupling lumen with a closed distal end and an open proximal end configured to slidably receive a joining wire to thereby form a coupled configuration releasably coupling the first and second branches together, with a distal end of the second branch extending out of a distal end of the lumen of the tubular sleeve and distally beyond a distal end of the tubular sleeve to define a distal-most end of the catheter.

26. The catheter of claim 25, wherein the coupling lumen is defined at least in part by an outer surface of the second inner tubular member and an inner surface of the tubular sleeve.

27. The catheter of claim 26, wherein the distal section of the second inner tubular member disposed in the tubular sleeve has an outer diameter not greater than an outer diameter of a section of the second inner tubular member proximally adjacent to the coupler.

28. The catheter of claim 25, wherein the distal end of the tubular sleeve is proximal to the distal end of the second branch.

29. The catheter of claim 28, including a distal tip member forming the distal end of the second branch, the lumen of the tubular sleeve having the distal section of the second inner tubular member therein further having a proximal end of the distal tip member therein.

30. The catheter of claim 29, wherein the tubular sleeve is disposed around a distal portion of the second inner tubular member and a proximal section of the distal tip member, and the coupling lumen is defined by an inner surface of the tubular sleeve, an outer surface of the distal section of the second inner tubular member and an outer surface of the proximal section of the distal tip member.

31. A bifurcated catheter, comprising:

a) an elongated shaft, comprising;

i) a proximal section having a first inflation lumen;

ii) a multifurcated distal section having a first branch with a second inflation lumen within at least a portion thereof, and having at least a second branch with a third inflation lumen within at least a portion thereof, the second and third inflation lumens each being in fluid communication with the first inflation lumen;

iii) an intermediate section joining the proximal and distal sections together, and having a fourth inflation lumen in fluid communication with the first, second, and third inflation lumens; and

iv) a joining wire lumen defined by a first inner tubular member configured to slidably receive a joining wire therein and extending within the proximal section, the intermediate section, and the first branch, and a guide wire lumen defined by a second inner tubular member extending within the intermediate section and the second branch; and

b) a first balloon on the first branch having an interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an interior in fluid communication with the third inflation lumen; and

c) a coupler on the second branch, located distal to the second balloon, comprising a tubular sleeve at least in part disposed around a section of the second inner tubular member, the tubular sleeve at least in part defining a coupling lumen configured to slidably receive a distal end of the joining wire so that the coupler is configured for releasably coupling the first and second branches together to form a coupled configuration, and wherein the tubular sleeve has an inner lumen extending from the distal end to the proximal end of the tubular sleeve and in which the section of the second inner tubular member is disposed, and the coupling lumen is defined in part by a radially enlarged proximal portion of the inner lumen of the tubular sleeve.