Device for reducing the presence of moisture within an enclosure containing a heat source

• US 6,709,493 B2
• Filed: 03/25/2002
• Issued: 03/23/2004
• Est. Priority Date: 03/26/2001
• Status: Active Grant

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: Gore Enterprise Holdings Incorporated
• Inventors: DeWitt, Kerry L., DeGuiseppi, David T., Johnson, Amy Elizabeth
• Primary Examiner(s): Lawrence, Frank M.
• Application Number:
  US10/105,952
• Publication Number:
  US 20020170437A1
• Time in Patent Office: 729 Days
• Field of Search: 96/4, 96/7, 961/08, 961/34, 961/43, 961/47, 553/853, 553/856, 362/267, 362/294, 362/345
• US Class Current: 96/7
• CPC Class Codes: B01D 53/261 by adsorption
• CPC Class Codes: F21S 45/33 specially adapted for headlamps
• CPC Class Codes: F21V 31/03 with provision for venting for vehicle head lights F21S45/33; for vehicle rear lights F21S41/192

Abstract

A venting device that reduces the moisture of an enclosure containing a heat source and prevents the entrance of water or other liquids and contamination from entering the enclosure. The moisture reducing device comprises a drying agent or desiccant which is adjacent to said heat source (such as an automotive headlamp bulb or thermally cycling device), an air-impermeable, water-vapor permeable layer, a vent that allows bulk flow of air during thermal cycling of the heat source and a internal diffusion tube or channel that limits the entrance of moisture vapor from the external atmosphere to the drying agent or desiccant. The air-impermeable, water vapor permeable layer allows for continuous diffusion of water vapor, reducing the moisture in the enclosure when the heat source is de-energized. The location of the device to the heat source regenerates the drying agent in the device when the heat source is energized. The device may be in a variety of shapes for ease of placing the device adjacent to the heat source.

Claims

1. A device for reducing the presence of moisture within an enclosure including a heat source comprising:

a) a housing containing desiccant;

b) an air-impermeable and water vapor permeable layer incorporated with said housing and oriented adjacent said heat source;

c) a vent hole in the device providing a pathway from inside the enclosure to the desiccant;

d) a diffusion tube having a first opening adjacent to said desiccant and a second opening adjacent to the atmosphere external to the housing, said diffusion tube creating a pathway from the desiccant in the interior of the housing to the external atmosphere; and

e) a means for locating said housing so that the heat source can heat the desiccant to a temperature whereby the moisture is driven from the desiccant.

2. A moisture reducing device of claim 1 wherein the air-impermeable layer has a Gurley number of greater than 1000 seconds.

3. A moisture reducing device of claim 1 wherein the vapor permeable layer as defined by a moisture vapor transmission rate (MVTR), as defined by test method 1, is at a minimum of 20 g/24 hrs·

m².

4. A moisture reducing device of claim 1 wherein the desiccant is selected from the group consisting of silica gel and molecular sieves.

5. A moisture reducing device of claim 1 wherein the diffusion tube comprises a channel located in the housing with a hole at one end for a pathway from the exterior atmosphere and an air-impermeable adhesive having a hole oriented at the other end of the channel connecting the desiccant with the interior of the enclosure, said adhesive separating the desiccant from the channel.

6. A moisture reducing device of claim 1 wherein the diffusion tube comprises a channel located in the housing with a hole at one end for a pathway from the exterior atmosphere and an air-impermeable laminate with an adhesive having a hole oriented at the other end of the channel connecting the desiccant with the interior of the enclosure, said laminate separating the desiccant from the channel.

7. A moisture reducing device of claim 1 wherein the diffusion tube comprises a channel located in the housing with a hole at one end for a pathway from the exterior atmosphere and an air-impermeable divider having a hole oriented at the other end of the channel connecting the desiccant with the interior of the enclosure, said divider separating the desiccant from the channel.

8. A moisture reducing device of claim 1 wherein the diffusion tube comprises a channel cut through multiple layers located in or on the housing with a hole at one end for a pathway from the exterior atmosphere and an air-impermeable layer having a hole oriented at the other end of the channel connecting the desiccant with the interior of the enclosure, said air-impermeable layer separating the desiccant from the channel.

9. A moisture reducing device of claim 1 wherein the diffusion tube is comprised of a tube located in the housing with a hole at one end for a pathway from the exterior atmosphere and a hole oriented at the other end of the channel connecting the desiccant with the interior of the enclosure.

10. A moisture reducing device of claim 1 further comprising a membrane comprising expanded PTFE covering the first opening.

11. A moisture reducing device of claim 1 further comprising an oleophobic ePTFE membrane covering the second opening.

12. A moisture reducing device of claim 11 wherein the oleophobic membrane covering the second opening is selected from the group consisting of an oleophobic modified acrylic copolymer membrane and of an oleophobic modified polyvinylidene fluoride membrane.

13. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer comprises a silicone imbibed, expanded polytetrafluoroethylene (ePTFE) membrane.

14. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer comprises a silicone imbibed ePTFE tube.

15. A moisture reducing device of claim 13 wherein the silicone-imbibed ePTFE membrane incorporates filler selected from the group consisting of carbon, carbon black, graphite, charcoal and black iron oxide.

16. A moisture reducing device of claim 14 wherein the silicone-imbibed ePTFE tube incorporates a filler selected from the group consisting of carbon, carbon black, graphite, charcoal and black iron oxide.

17. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer is a polyurethane imbibed ePTFE membrane.

18. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer is a perfluorosulfonic acid ionomomer membrane.

19. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer comprises a polyurethane-imbibed ePTFE tube.

20. A moisture reducing device of claim 1 wherein the air-impermeable, water vapor permeable layer comprises a perfluorosulfonic ionomer tube.

21. A moisture reducing device of claim 19 wherein the polyurethane-imbibed ePTE tube incorporates a filler selected from the group consisting of carbon, carbon black, graphite, charcoal and black iron oxide.

22. A moisture reducing device of claim 20 wherein the perfluorosulfonic ionomer tube incorporates a filler selected from the group consisting of carbon, carbon black, graphite, charcoal and black iron oxide.

23. A moisture reducing device of claim 1 wherein said device is attached within the enclosure by at least one means selected from the group consisting of adhesive bonding, sonic welding, insert molding, thermal bonding and mechanical means.

24. A device for reducing the presence of moisture within an enclosure including a heat source comprising:

a) a housing containing silica gel desiccant;

b) an air-impermeable and water vapor permeable layer comprising silicone imbibed expanded polytetrafluoroethylene membrane incorporated with said housing on a side adjacent said heat source;

c) a vent hole in the side of the said device providing a pathway from inside the enclosure to the desiccant, said vent hole covered with a hydrophobic, air-permeable expanded polytetrafluoroethylene layer;

d) a diffusion tube having a first opening adjacent to said desiccant and a second opening adjacent to the atmosphere external to the housing, said diffusion tube creating a pathway from the desiccant in the interior of the housing to the external atmosphere and having an expanded polytetrafluoroethylene layer covering the opening to the external atmosphere;

e) a mechanical means for locating said housing adjacent the heat source.

25. A device for reducing the presence of moisture within an enclosure including a heat source comprising:

a) an air-impermeable, water vapor-permeable silicone-imbibed expanded polytetrafluoroethylene tube, said tube oriented adjacent said heat source;

b) a connector for said tube with a vent hole in the side of the connector providing a pathway from inside the enclosure to the desiccant, said vent hole covered by a hydrophobic, air-permeable expanded polytetrafluoroethylene layer;

c) a diffusion tube having a first opening adjacent to said desiccant and a second opening adjacent to the atmosphere external to the connector, said diffusion tube creating a pathway from the desiccant in the interior of the tube to the external atmosphere and having an expanded polytetrafluoroethylene layer covering the opening to the external atmosphere;

d) a mechanical means for locating said tube and connector adjacent the heat source whereby the heat source can heat the desiccant to drive moisture from the desiccant.