Movable barrier operator

• US 6,710,560 B2
• Filed: 03/12/2001
• Issued: 03/23/2004
• Est. Priority Date: 09/28/1998
• Status: Expired due to Term

• Current Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Original Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Inventors: Fitzgibbon, James J., Willmott, Colin B., Wanis, Paul E.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US09/804,411
• Publication Number:
  US 20020033683A1
• Time in Patent Office: 1,107 Days
• Field of Search: 318/264, 318/265, 318/266, 318/285, 318/286, 318/466-468, 318/268, 318/272, 318/256, 318/257, 340/825, 340/825.06, 340/825.07
• US Class Current: 318/264
• CPC Class Codes: E05D 15/38 for upwardly-moving wings, e.g. up-and-over doors
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/684 by chains
• CPC Class Codes: E05Y 2201/726 Ring gears; Internal gears
• CPC Class Codes: E05Y 2400/452 for saving energy
• CPC Class Codes: E05Y 2400/456 for programming
• CPC Class Codes: E05Y 2400/59 Travel display
• CPC Class Codes: E05Y 2400/822 Light emitters, e.g. LEDs
• CPC Class Codes: E05Y 2800/00 Details, accessories and auxiliary operations not otherwise provided for
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: Y10S 388/904 Stored velocity profile
• CPC Class Codes: Y10S 388/909 Monitoring means

Abstract

A movable barrier operator having improved safety and energy efficiency features automatically detects line voltage frequency and uses that information to set a worklight shut-off time. The operator automatically detects the type of door (single panel or segmented) and uses that information to set a maximum speed of door travel. The operator moves the door with a linearly variable speed from start of travel to stop for smooth and quiet performance. The operator provides for full door closure by driving the door into the floor when the DOWN limit is reached and no auto-reverse condition has been detected. The operator provides for user selection of a minimum stop speed for easy starting and stopping of sticky or binding doors.

Claims

1. A movable barrier operator which automatically detects barrier size, comprising:

an electric motor having a maximum output speed;

a transmission connected to the motor to be driven thereby and to the movable barrier to be moved;

a position detector for sensing the position of the barrier with respect to a frame of reference; and

a controller, responsive to the position detector, for calculating a time of travel between a first barrier travel limit and a second barrier travel limit and responsive to the calculated time of barrier travel, for automatically adjusting a barrier travel speed.

2. A movable barrier operator according to claim 1 wherein the barrier comprises a segmented panel door and wherein the controller adjusts the barrier travel speed such that a maximum barrier travel speed based on one hundred percent of the motor'"'"'s maximum output speed.

3. A movable barrier operator according to claim 2 further comprising a routine for varying the motor speed in accordance with a predetermined set of values, wherein in accordance with the predetermined set of values, a speed of the motor is linearly varied from zero to a maximum speed and from the maximum speed to zero.

4. A movable barrier operator according to claim 1 wherein the barrier comprises a single panel door and wherein the controller adjusts the barrier travel speed such that a maximum barrier travel speed is based on percentage less than one hundred percent of the motor'"'"'s maximum output speed.

5. A movable barrier operator according to claim 4 further comprising a routine for varying the motor speed in accordance with a predetermined set of values, wherein in accordance with the predetermined set of values, a speed of the motor speed is linearly varied from zero to the motor'"'"'s scaled output speed and from the motor'"'"'s scaled output speed to zero.