Methods and apparatus for controlling brushless motors

• US 6,710,564 B2
• Filed: 08/20/2002
• Issued: 03/23/2004
• Est. Priority Date: 08/29/2001
• Status: Expired due to Fees

• Current Assignee: Sanden Corporation (Qingdao Huatong State-Owned Capital Operation (Group) Co., Ltd.)
• Original Assignee: Sanden Corporation (Qingdao Huatong State-Owned Capital Operation (Group) Co., Ltd.)
• Inventors: Shibuya, Makoto, Takano, Norimasa
• Primary Examiner(s): Masih, Karen
• Application Number:
  US10/223,609
• Publication Number:
  US 20030057907A1
• Time in Patent Office: 581 Days
• Field of Search: 318/254, 318/138, 318/439, 318/434, 318/801, 318/811, 363/98
• US Class Current: 318/400.22
• CPC Class Codes: H02P 29/02 Providing protection against overload without automatic interruption of supply protection against faults of stepper motors H02P8/36
• CPC Class Codes: H02P 6/18 without separate position detecting elements
• CPC Class Codes: H02P 6/34 Modelling or simulation for control purposes

Abstract

A method or apparatus for controlling a brushless motor having an inverter. The inverter comprises a first and a second plurality of switching elements at a first and second phase sides, respectively, and a drive control device. The drive control device switches either a state of the first or the second plurality of switching elements. A first transient voltage is generated in each second switching element when the state of the second plurality of switching elements is switched. The second transient voltage is generated in each first switching element when the state of the first plurality of switching element is switched. Timing of switching the state of the first plurality of switching elements by the PWM control is altered, such that a combined voltage of the first and the second transient voltage is less than a maximum allowable voltage of the first plurality of switching element or of the second plurality of switching elements.

Claims

1. A method for controlling a brushless motor having an inverter providing a current to said brushless motor, said inverter comprising:

a first plurality of switching elements connected between a first terminal of a DC power source and a phase terminal of each coil of said brushless motor;

a second plurality of switching elements connected between a second terminal of said power source and a phase terminal of each coil of said brushless motor; and

a drive control device for selecting a state of said first plurality of switching elements and of said second plurality of switching elements, whereby either said state of said first plurality of switching elements or said state of said second plurality of switching elements is controlled by a pulse width modulation (PWM) control, so that said drive control device controls a rotational speed of said brushless motor;

wherein said method comprising the steps of;

determining whether a combined voltage of a first transient voltage and a second transient voltage exceeds a voltage limit; and

altering the switching of said state of said first plurality of switching elements by said PWM control, such that said combined voltage is less than a voltage limit of said first plurality of switching elements or said second plurality of switching elements; and

wherein said first transient voltage is generated between an input terminal and an output terminal of each of said second switching element in said off-state, when said state of said second plurality of switching elements is switched; and

wherein said second transient voltage is generated between an input terminal and an output terminal of each of said first switching element in said off-state, when said first plurality of switching element is switched.

2. The method of claim 1, further comprising the step of altering the switching said state of said first plurality of switching elements by said PWM control, such that the occurrence of a first maximum value of said second transient voltage is separated by more than a predetermined period from the occurrence of a first maximum value of said first transient voltage.

3. The method of claim 1, further comprising the step of preventing the switching of said state of said first plurality of switching elements by said PWM control during a predetermined time interval preceding the occurrence of a first maximum value of said second transient voltage.

4. The method of claim 1, wherein said brushless motor drives a compressor for an automotive air conditioner.

5. A method for controlling a brushless motor having an inverter providing a current to said brushless motor, said inverter comprising:

a first plurality of switching elements at a first side of said inverter connected between a first terminal of a DC power source and a phase terminal of each coil of said brushless motor;

a second plurality of switching elements at a second side of said investor connected between a second terminal of said power source and a phase terminal of each coil of said brushless motor; and

a drive control device for selecting a state of said first plurality of switching elements and said second plurality of switching elements whereby either said state of said first plurality of switching elements or said state of said second plurality of switching elements is controlled by a pulse width modulation (PWM) control, so that said drive control device controls a rotational speed of said brushless motor;

wherein said method comprising the steps of;

determining whether a combined voltage of a first transient voltage and a second transient voltage exceeds a voltage limit; and

altering the switching of said state of said first plurality of switching elements by said PWM control, such that said combined voltage is less than a voltage limit of said first plurality of switching elements or said second plurality of switching elements; and

wherein said second transient voltage is generated between an input terminal and an output terminal of each of said second switching element in said off-state, when said state of said first plurality of switching elements is switched; and

wherein said second transient voltage is generated between an input terminal and an output terminal of each of said second switching element in said off-state, when said second plurality of switching element is switched.

6. The method of claim 5, further comprising the step of altering the switching said state of said second plurality of switching elements by said PWM control, such that the occurrence of a first maximum value of said second transient voltage is separated by more than a predetermined period from the occurrence of a first maximum value of said first transient voltage.

7. The method of claim 5, further comprising the step of preventing the switching of said state of said second plurality of switching elements by said PWM control during a predetermined time interval preceding the occurrence of a first maximum value of said second transient voltage.

8. The method of claim 5, wherein said brushless motor drives a compressor for an automotive air conditioner.

9. An apparatus for controlling a brushless motor having an inverter providing a current to said brushless motor, said inverter comprising:

a first plurality of switching elements at a first side of said inverter connected between a first terminal of a DC power source and a phase terminal of each coil of said brushless motor;

a second plurality of switching elements at a second side of said inverter connected between a second terminal of said power source and a phase terminal of each coil of said brushless motor; and

a drive control device for selecting a state of said first plurality of switching elements and of said second plurality of switching elements, whereby either said state of said first plurality of switching elements or said state of said second plurality of switching elements is controlled by a pulse width modulation (PWM) control, such that said device controls a rotational speed of said brushless motor, determines whether a combined voltage of a first transient voltage and a second transient voltage exceeds a voltage limit, and alters a timing of switching said state of said first plurality of switching elements by said PWM control, such that said combined voltage is less than said voltage limit of said first plurality of switching elements or a said second plurality of switching elements, wherein said first transient voltage is generated between an input terminal and an output terminal of each of said second switching elements in said off-state, when said state of said second plurality of switching elements is switched, and wherein said second transient voltage is generated between an input terminal and an output terminal of each of said first switching elements in said off-state, when said state of said first plurality of switching element is switched.

10. The apparatus of claim 9, wherein said drive control device comprising:

a detection device for detecting a rotation position of said brushless motor at a detection time during a predetermined period T;

a phase switching device for selecting each of said first plurality of switching elements or of said second plurality of switching elements that are receiving current in order to switch said state of said first plurality of switching elements and second plurality of switching elements, when a first predetermined time period is elapsed from said predetermined period after said phase switching device switches said state of said first plurality of switching elements and of said second plurality of switching elements based on detection of said rotation position;

an on-state setting device for setting said state of said second switching elements that are receiving current and are selected by said phase switching device; and

a PWM control device for generating a PWM control pulse signal to said first switching element selected by said phase switching device in synchronization with said detection time in said predetermined period T during a second predetermined time period in which the state of said first switching elements remains unchanged, wherein a duration of said second predetermined time period begins from said detection time and extends to a certain point at which third time period has passed, such that said duration of said second predetermined time period is set as a combined voltage of said first transient voltage and said second transient voltage is less than said voltage limit of said first and second plurality of switching elements, wherein a time interval extends before or after a center point of said second predetermined time period.

11. The apparatus of claim 9, said brushless motor is a tree-phase-type motor having three coils.

12. The apparatus of claim 9, wherein said brushless motor drives a compressor for an automotive air conditioner.

13. A apparatus for controlling a brushless motor having an inverter providing a current to said brushless motor, said inverter comprising:

a first plurality of switching elements are at a first side of said inverter connected between a first terminal of a DC power source and a phase terminal of each coil of said brushless motor;

a second plurality of switching elements at a second side of said inverter connected between a second terminal of said power source and a phase terminal of each coil of said brushless motor; and

a drive control device for selecting a state of said second plurality of switching elements and of said second plurality of switching elements, whereby either said state of said first plurality of switching elements or said state of said second plurality of switching elements is controlled by a pulse width modulation (PWM) control, controlling a rotational speed of said brushless motor, determines whether a combined voltage of a first transient voltage and a second transient voltage exceeds a voltage limit, and alters a timing of switching said state of said second plurality of switching elements by said PWM control, such that said combined voltage is less than said voltage limit of said first plurality of switching elements or of said second plurality of switching elements, wherein said first transient voltage is generated between an input terminal and an output terminal of each of said first switching elements in said off-state, when said state of said first plurality of switching elements is switched, and wherein said second transient voltage is generated between an input terminal and an output terminal of each or said second switching elements in said off-state, when said state of said second plurality of switching element is switched.

14. The apparatus of claim 13, wherein said drive control device comprising:

a detection device for detecting a rotation position of said brushless motor at a detection time during a predetermined period T;

a phase switching device for selecting each of said first plurality of switching elements or of said second plurality of switching elements that are receiving current in order to switch said state of said first and second plurality of switching elements, when a first predetermined time period is elapsed from said predetermined period T after said phase switching device switches said state of said first plurality of switching elements and second plurality of switching elements based on detection of said rotation position;

an on-state setting device for setting said state of said first switching elements that are receiving current and are selected by said phase switching device; and

a PWM control device for generating a PWM control pulse signal to said second switching element selected by said phase switching device in synchronization with said detection time in said predetermined period T during a second predetermined time period in which the state of said second switching elements remain unchanged, wherein a duration of said second predetermined time period begins from said detection time and extends to a certain point at which a third time period has passed, such that said duration of said second predetermined time period is set as a combined voltage of said first transient voltage and said second transient voltage is less than said voltage limit of said first and second plurality of switching elements, wherein a time interval extends before or after a center point of said second predetermined time period.

15. The apparatus of claim 13, said brushless motor is a three-phase-type motor having three coils.

16. The apparatus of claim 13, wherein said brushless motor drives a compressor for an automotive air conditioner.