Battery charger

• US 6,710,577 B1
• Filed: 05/06/2003
• Issued: 03/23/2004
• Est. Priority Date: 05/06/2003
• Status: Active Grant

• Current Assignee: Huizhou Factory Jeckson Electric Co., Ltd.
• Original Assignee: Jeckson Electric Company Limited (China Aerospace International Holdings Limited)
• Inventors: Shum, King Mo
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US10/430,028
• Time in Patent Office: 322 Days
• Field of Search: 320/107, 320/112, 320/114, 320/115, 320/116, 320/110, 320/150
• US Class Current: 320/112
• CPC Class Codes: H01M 10/342 Gastight lead accumulators H01M10/121 takes precedence
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/623 Portable devices, e.g. mobile telephones, cameras or pacemakers
• CPC Class Codes: H01M 10/635 based on ambient temperature
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/6561 Gases
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charger for simultaneously charging a plurality of rechargeable batteries for example of AA or AAA size. The invention allows such batteries to be fully charged in up to about half the time previously considered to be possible without damaging or destroying the batteries. It has been found that by mounting the batteries on the base of a charger such that they are substantially exposed and spaced apart, an average charging current of up to about twice that previously considered to be possible can be applied without overheating the batteries.

Claims

1. A battery charger for simultaneously charging a plurality of rechargeable batteries, each battery having a reference test current I_t amperes as defined in paragraph 2 of IEC Standard 61434:

1996, that is $I_t<br><br>A=\frac{C_n<br><br>A<br><br>\text{\hspace{1em}<br><br>}<br><br>h}{1<br><br>\text{\hspace{1em}<br><br>}<br><br>h}$

where

I_t is the reference test current, in amperes (A);

C_n is the rated capacity of the cell or battery as declared by the manufacturer, in ampere-hours (Ah);

n is the time base (hours) for which the rated capacity is declared,

the charger comprising

a base,

a charging circuit contained within the base and connectable to a power supply,

the base including means for individually mounting thereon a plurality of rechargeable batteries, the mounting means for each battery including contacts connected to the charging circuit for contacting the terminals of the battery for passage of a charging current through the battery,

wherein the mounting means for each battery are located relative to the base and to each other such that a plurality of batteries mounted on the base are substantially exposed and spaced apart whereby the plurality of batteries are chargeable without over-heating with an average charging current greater than 1.0 I_t and up to about 2.0 I_t.

2. The battery charger as claimed in claim 1 wherein the base is generally a rectangular parallelepiped having four upper edges, wherein the mounting means for each battery locates a battery generally along each edge.

3. The battery charger as claimed in claim 2 wherein the mounting means for each battery is provided within a recess at each upper edge, each recess being open to a side surface and a top surface of the base whereby a battery therein is exposed at said side and top surfaces for cooling.

4. The battery charger as claimed in claim 3 wherein each recess includes a rest for supporting a battery, each rest located between a pair of contacts between which a battery is insertable for charging, the contacts arranged to removably retain the battery within a recess on the rest.

5. The battery charger as claimed in claim 4 wherein each recess includes a slot extending from the recess bottom to a bottom surface of the base for further exposing a battery for cooling.

6. The battery charger as claimed in claim 5 wherein each slot also opens to a side surface of the base.

7. The battery charger as claimed in claim 6 wherein each recess and the mounting means for a battery in each recess and the associated contacts are arranged for the recess to accommodate either an AA or an AAA sized battery.

8. The battery charger as claimed in claim 7 wherein each recess includes a negative contact for contacting the negative of either an AA or an AAA sized battery and a proximate rest for supporting the battery, the recess further including a positive contact for contacting the positive of an AA sized battery and another positive contact for contacting the positive of an AAA sized battery, and respective rests proximate each positive contact for supporting a respective battery, whereby an AA sized battery is locatable between the negative contact and one of the positive contacts and alternatively an AAA sized battery is locatable between the negative contact and the other positive contact.

9. The battery charger as claimed in claim 1 wherein the base is generally cylindrical or frustoconical having a curved outer surface, wherein the mounting means for each battery includes contacts extending from the curved outer surface for a battery to be inserted therebetween in an upright orientation.

10. The battery charger as claimed in claim 9 wherein each pair of contacts for retaining a battery hold the battery spaced from the curved outer surface for increased exposure of the battery for cooling.

11. The battery charger as claimed in claim 1 wherein the mounting means for each battery are arranged to accommodate either an AA or an AAA sized battery.

12. A battery charger for simultaneously charging a plurality of rechargeable batteries, each battery having a nominal charging current as determined by its capacity rating in milliamp hours at one hour, the charger comprising

a base generally of parallelepiped shape having a top surface and four side surfaces,

a charging circuit contained within the base and connectable to a power supply,

the base including four recesses in its top surface, each recess adjacent a side surface and open to that surface,

oppositely located contacts within each recess and between which a battery is positionable, wherein the contacts are connected to the charging circuit for passage of a charging current through the battery,

wherein a battery positioned in a recess between the contacts is substantially exposed at the top surface and a side surface of the base

whereby four batteries positioned in the recesses are chargeable without over-heating with an average charging current of up to about twice their nominal charging current.

13. A battery charger for simultaneously charging a plurality of rechargeable batteries, each battery having a nominal charging current as determined by its capacity rating in milliamp hours at one hour, the charger comprising

a base,

a charging circuit contained within the base and connectable to a power supply,

the base including means for individually mounting thereon a plurality of rechargeable batteries, the mounting means for each battery including contacts connected to the charging circuit for contacting the terminals of the battery for passage of a charging current through the battery,

wherein the mounting means for each battery are located relative to the base and to each other such that a plurality of batteries mounted on the base are substantially exposed and spaced apart whereby the plurality of batteries are chargeable without over-heating with an average charging current of up to about twice their nominal charging current.