Method and apparatus for mounting a brake disc

• US 6,712,184 B2
• Filed: 11/28/2001
• Issued: 03/30/2004
• Est. Priority Date: 12/01/2000
• Status: Expired due to Term

• Current Assignee: BWI Company Limited SA (Shougang Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Challenor, Adam, Thorpe, William Anthony
• Primary Examiner(s): Graham, Matthew C.
• Assistant Examiner(s): Pezzlo, Benjamin A
• Application Number:
  US09/995,935
• Publication Number:
  US 20020066625A1
• Time in Patent Office: 853 Days
• Field of Search: 188/71.5, 188/218.XL, 188/73.2, 188/73.38, 188/73.1, 188/73.36, 188/73.37, 192/207, 192/210.1, 192/200, 192/70.19
• US Class Current: 188/218.0XL
• CPC Class Codes: F16D 2065/1368 with relative movement both radially and axially
• CPC Class Codes: F16D 2065/1392 Connection elements
• CPC Class Codes: F16D 2065/1396 Ancillary resilient elements, e.g. anti-rattle or retraction springs
• CPC Class Codes: F16D 65/12 Discs; Drums for disc brakes

Abstract

A disc brake (3) of the kind comprising an axially fixed hub (2) and at least one slidable brake disc (4, 6) comprises resilient means (10) acting between the disc (4, 6) and the hub (2) to control certain aspects of the movement of the brake disc (4, 6) during use. The resilient means (10), is of a leaf spring format, acting between the disc (12, 14) and the hub to control the disc dynamics is mounted on the disc (4, 6). This leads to advantages in terms of spring structure and cost and independence of the resilient bias with respect to disc position and disc (12, 14) relationship to another disc (if present) and with respect to simplicity of mounting and avoidance of dirt entrapment. The mounting of the resilient means comprising clipping the resilient means over a drive key (12) of the disc (4, 6) though an aperture (23) defined within the resilient means (10) and having associated stiffening elements or strips (26a, 26b). The resilient means (10) accordingly being securely and captively attached and located relative to the disc (4, 6) and the resilient means (10) providing a resilient bias force directed through the drive key (12).

Claims

1. A disc brake comprising spring members having opposite end portions, said spring members adapted to act between a brake disc and a hub at circumferentially-spaced positions around said brake disc, and said spring members comprising individual separate leaf springs formed with receptor apertures to receive projecting locating elements provided on and inseparable from said brake disc.

3. A disc brake according to claim 2 or claim 1 wherein each of said spring members includes a clip for clipping onto and engaging said disc to retain said spring member on said projecting locating element.

4. A disc brake according to claim 2 or claim 1 wherein said locating element includes an enlarged foot portion with flanges extending from opposite sides of said disc, said receptor opening in each spring member being smaller than the total width of said foot portion defined by said flanges.

5. The disc brake according to claim 2 or claim 1 wherein said receptor opening is formed in an intermediate portion of said spring members between said opposite end portions thereof and extending lengthwise of said intermediate portion, and said intermediate portion comprising rail members also extending lengthwise of said intermediate portion and said rail members being adapted to offset at least partially the structural effect of providing said receptor opening in said intermediate portion of said spring members.

6. The disc brake according to claim 5 wherein said rail members comprise a flange extending lengthwise of said receptor opening in said spring members and being disposed in a non-coplanar relationship to an adjoining structure of said spring members.

7. The disc brake according to claim 6 wherein said opposite end portion of said spring members are formed in generally curved format and said intermediate portion in generally linear format so that said spring members are generally bow-shaped overall form.

8. The disc brake according to claim 6 wherein said flange is formed integrally with said spring members and having been deflected from a generally coplanar relationship therewith.

9. The disc brake according to claim 8 wherein said opposite end portions of said spring members are formed in generally curved format and said intermediate portion in generally linear format so that said spring members are generally of bow-shaped overally form when in an unbiased state.

2. A spot-type disc brake, comprising:

a) at least one rotatable brake disc having braking surfaces on opposite sides of said at least one rotatable brake disc;

b) a hub for mounting said at least one rotatable brake disc to permit such rotation and which is adapted to drive said at least one rotatable brake disc and to have exerted thereon a braking effect by said at least one rotatable brake disc when the disc brake is actuated;

c) at least one pair of friction elements adapted to frictionally engage said braking surfaces to effect braking;

d) said at least one rotatable brake disc being axially slidable in use with respect to said hub under the action of said friction elements;

e) spring members being provided on said at least one rotatable brake disc at circumferentially-spaced positions around said at least one rotatable brake disc and adapted to act between said at least one rotatable brake disc and said hub at said circumferentially-space positions;

f) said spring members adapted to act in use between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions and to be circumferentially located with respect to said at least one rotatable brake disc in at least one direction by engagement with a radially projecting locating element on and inseparable from said at least one rotatable brake disc;

g) said spring members each being formed with a receptor opening adapted to receive said projecting locating element; and

h) said spring members further adapted to receive correspondingly spaced individual locating elements of said at least one rotatable brake disc and opposite end portion of each said spring members adapted to engage said hub at each circumferentially-spaced side of is respective locating element and adapted to be resiliently deformed in use when said at least one rotatable brake disc is mounted on said hub.

10. A method of mounting a brake disc brake comprising providing spring members having opposite end portions, said spring members adapted to act between the brake disc and a hub therefore at circumferentially spaced positions around said brake disc and providing said spring members with receptor apertures to receive projecting locating elements provided on and inseparable from said brake disc.

12. A method according to claim 11 or claim 10 further comprising forming said receptor openings in an intermediate portion of said spring members between said opposite end portions thereof and extending lengthwise of said intermediate portion and providing said intermediate portion comprising rail members also extending lengthwise of said intermediate portion and causing said rail members to offset at least partially the structural effect of providing said receptor openings in said intermediate portions of said spring members.

13. The method according to claim 12 further comprising forming said rail members having a flange extending lengthwise of said receptor openings in said spring members and being disposed in a non-coplanar relationship to an adjoining structure of said spring members.

14. The method according to claim 13 further comprising forming said flange integrally with said spring members causing said rail members to deflect from a generally coplanar relationship with said spring members.

15. The method according to claim 14 further comprising forming said opposite end portions of said spring members in generally curved format and said intermediate portion in generally linear format so that said spring members are generally of bow shaped overall form when in an unbiased state.

11. A method of mounting a brake disc in a spot-type disc brake, the disc brake comprising:

a) at least one rotatable disc having braking surfaces on opposite sides of said at least one brake disc;

b) a hub for mounting said at least one rotatable brake disc to permit such rotation and which is adapted to drive said at least one rotatable brake disc and to have exerted thereon a braking effect by said at least one rotatable brake disc when the disc brake is actuated;

c) at least one pair of friction elements adapted to frictionally engage said brake surfaces to effect braking;

d) said at least one rotatable brake disc being axially slidable in use with respect to said hub under the action of said friction elements during braking;

e) spring members being provided on said at least one rotatable brake disc at circumferentially-spaced positions around said at least one rotatable brake disc and adapted to act between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions;

f) said method comprising causing said spring members to act in use between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions and to be circumferentially located with respect to said at least one rotatable brake disc in at least one direction by engagement with a radially projecting locating element of inseparable from at least one rotatable brake disc;

g) providing each of said spring members with a receptor opening to receive said projecting locating element; and

h) adapting each of said spring members to receive correspondingly spaced individual locating elements of said at least one rotatable brake disc and providing opposite end portions on each of said spring members adapted to engage said hub at each circumferentially spaced side of its respective locating element and adapted to be resiliently deformed in use when said at least one rotatable brake disc is mounted on said hub.

16. A method according to claim 11 further comprising providing each of said spring members with a clip and clipping said clip onto the disc with the spring member disposed on the projecting locating element projecting integrally from the brake disc by engaging said clip with said opposite sides of the disc.

17. A method according to claim 11 further comprising providing said locating element with an enlarged foot portion with flanges extending from opposite sides of the disc and the width of the receptor opening in the spring member being smaller than the total width of the foot portion.

18. A method according to claim 17 including tilting the spring member to fit the spring member over one flange of the foot portion and then over the other flange of the foot portion for retention by the foot portion.

19. A method of mounting a brake disc in a spot-type disc brake, the disc brake comprising:

a) at least one rotatable brake disc having braking surfaces on opposite sides of said at least one brake disc;

b) a hub for mounting said at least one rotatable brake disc to permit such rotation and which is adapted to drive said at least one rotatable brake disc and to have exerted thereon a braking effect by said at least one rotatable brake disc when the disc brake is actuated;

c) at least one pair of friction elements adapted to frictionally engage said braking surfaces to effect braking;

d) said at least one rotatable brake disc being axially slidable in use with respect to said hub under the action of said friction elements during braking;

e) spring members being provided on said at least one rotatable brake disc at circumferentially-spaced positions around said at least one rotatable brake disc and adapted to act between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions;

f) said method comprising causing said spring members to act in use between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions and to be circumferentially located with respect to said at least one rotatable brake disc in at least one direction by engagement with a radially projecting locating element of said at least one rotatable brake disc;

g) providing each of said spring members with a receptor opening to receive said projecting locating element; and

h) adapting each of said members to receive corresponding spaced individual locating elements of said at least one rotatable brake disc and providing opposite end portion on each of said spring members adapted to engage said hub at each circumferentially spaced side of its respective locating element and adapted to be resiliently deformed in use when said at least one rotatable brake disc is mounted on said hub and further comprising forming said spring members with tab elements adapted to project in at least two locations around the peripheries of said receptor opening for engagement with the respective locating element of said at least one rotatable brake disc.

20. A spot-type disc brake, comprising:

a) at least one rotatable brake disc having braking surfaces on opposite sides of said at least one rotatable brake disc;

b) a hub for mounting said at least one rotatable brake disc to permit such rotation and which is adapted to drive said at least one rotatable brake disc and to have exerted thereon a braking effect by said at least one rotatable brake disc when the disc brake is actuated;

c) at least one pair of friction elements adapted to frictionally engage said braking surfaces to effect braking;

d) said at least one rotatable brake disc being axially slidable in use with respect to said hub under the action of said friction elements;

e) spring members being provided on said at least one rotatable brake disc at circumferentially-spaced positions around said at least one rotatable brake disc and adapted to act between said at least one rotatable brake disc and said hub at said circumferentially-space positions;

f) said spring members adapted to act in use between said at least one rotatable brake disc and said hub at said circumferentially-spaced positions and to be circumferentially located with respect to said at least one rotatable brake disc in at least one direction by engagement with a radially projecting locating element of said at least one rotatable brake disc;

g) said spring members each being formed with a receptor opening adapted to receive said projecting locating element; and

h) said spring members further adapted to receive correspondingly spaced individual locating elements of said at least one rotatable brake disc and opposite end portions of each of said spring members adapted to engage said hub at each circumferentially-spaced side of its respective locating element and adapted to be resiliently deformed in use when said at least one rotatable brake disc is mounted on said hub and wherein spring members have tab elements adapted to project in at least two locations around the peripheries of said receptor openings for engagement with the respective locating element of said at least one rotatable disc.