Sorting conveyer with a tilting mechanism

• US 6,712,194 B1
• Filed: 05/14/2001
• Issued: 03/30/2004
• Est. Priority Date: 05/21/1999
• Status: Expired due to Term

• Current Assignee: Crisplant a/s (BEUMER Group GmbH & Co. KG)
• Original Assignee: Crisplant a/s (BEUMER Group GmbH & Co. KG)
• Inventors: Abildgaard, Anne-Mette Hjortshøj, Christensen, Jan Gullev
• Primary Examiner(s): Bidwell, James R.
• Application Number:
  US09/806,458
• Time in Patent Office: 1,051 Days
• Field of Search: 198/370.04, 198/575
• US Class Current: 198/370.04
• CPC Class Codes: B65G 47/962 tilting about an axis substantially parallel to the conveying direction

Abstract

A tilting mechanism comprising an article-supporting member, such as a tray or a conveyor belt for a sorter for transporting and sorting various articles is disclosed. The article-supporting member may be held tilted about two parallel axes each being fixed with respect to the tilting part or the stationary part and being movable along a predetermined path with respect to the other part. Further is disclosed a sorter comprising article-supporting members arranged on tilting mechanisms to tilt the members when passing curves and during induction of articles from the side of the sorter so as to prevent articles from sliding off the members and thus enable the sorter to operate at much higher conveying speeds than known sorters.

Claims

1. A sorter comprising

a stationary track,

movable conveyor means arranged for moving along the track,

conveyor drive means for driving the conveyor means along the track,

a plurality of tilting mechanisms arranged on the conveyor means, each comprising

a frame part being stationary with respect to the conveyor means,

a tilting part for supporting an article-supporting part of the sorter, the article-supporting part having an article-supporting surface,

tilt drive means for tilting the tilting part of the mechanism in a direction substantially perpendicular to the direction of movement of the sorter,

at least one induction station for loading articles onto the article-supporting surfaces, and

at least one discharge station for receiving articles being discharged from the article-supporting parts, the sorter further comprising a plurality of control units being arranged on the conveyor means, each control unit controlling the operation of the tilt drive means of at least one of said tilting mechanisms so that each tilt drive means is controlled by one of said control units, the control units being adapted to move the tilting parts to an inclined position of the article-supporting surfaces when passing curves in the horizontal plane of the track so as to prevent articles supported on the article-supporting parts of the tilting parts from sliding off the article-supporting surface in a direction perpendicularly to the direction of movement of the conveyor means, the control units further being adapted to move said article-supporting parts to a substantially horizontal position of the article-supporting surface when passing straight sections of the track.

2. A sorter according to claim 1, wherein the tilting mechanism comprises a force measurement device for determining the direction of the resultant force on the tilting part and providing an output accordingly to the respective control unit which is adapted to control said movements of the tilting parts in accordance with said output.

3. A sorter according to claim 2, wherein the inclination of the article-supporting surfaces in said inclined position is variable and its actual magnitude is determined by the control units from said output.

4. A sorter according to claims 1, wherein the control units each comprises data communication means and the sorter comprises a plurality of signal devices being arranged along the stationary track and each being associated with a curve in the horizontal plane of the track, said data communication means being adapted for detecting a signal device and induce the control unit to initiate inclination of the article-supporting surface accordingly.

5. A sorter according to claim 4, wherein said communication means are adapted for wireless communication and said signal devices each comprises an emitter for providing a wireless signal to said communication means.

6. A sorter according to claim 5, wherein said emitter is an infra red light source.

7. A sorter according to any of claims 4-6, wherein said signal device provides an indication to said communication means of the direction of turn of the curve associated therewith.

8. A sorter according to claim 1, wherein the control units are adapted to move the tilting parts to an inclined position of the article-supporting surfaces when passing said curves only on the condition that an article is present on the article-supporting surface.

9. A sorter according to claim 8, wherein at least one detection device is arranged along the stationary track, the detection device comprising article detection means for detecting the presence of articles on the article-supporting surfaces and signal means for providing an output accordingly to communication means of the respective control units.

10. A sorter according to claim 9, wherein said communication means are adapted for wireless communication and said signal means comprises an emitter for providing the output as a wireless signal to said communication means.

11. A sorter according to claim 10, wherein said emitter is an infra red light source.

12. A sorter according to claim 1, wherein the inclination of the article-supporting surfaces in said inclined position is variable and its actual magnitude is determined by the control units from the conveying speed of the conveyor means.

13. A sorter according to claim 1, wherein the speed with which the tilt drive means moves the tilting part to discharge articles at the at least one discharge station is variable and is determined by the control unit from the conveying speed of the conveyor means.

14. A sorter according to claim 1, wherein the at least one induction station loads articles onto the article-supporting surfaces with a velocity component of the article in a direction perpendicularly to the direction of movement of the conveyor means, the control units being adapted to move the tilting parts to an inclined position of the article-supporting surfaces when articles are loaded onto the article-supporting surfaces so as to prevent the articles from sliding off the article-supporting surface in the direction of said velocity component.

15. A sorter according claim 14, wherein the inclination of the article-supporting surfaces in said inclined position is variable and its actual magnitude is determined by the control units from the conveying speed of the conveyor means.

16. A sorter according to claim 1, wherein at least one speed indication device is arranged along the stationary track and comprising speed indication means for providing an output indicative of the conveying speed of the conveyor means to communication means of the respective control units.

17. A sorter according to claim 16, wherein said communication means are adapted for wireless communication and said speed indication means comprises an emitter for providing the output as a wireless signal to said communication means.

18. A sorter according to claim 17, wherein said emitter is an infra red light source.

19. A sorter according to claim 1, wherein the conveying speed of the sorter is at least 2 m per second.

20. A sorter according to claim 19, wherein the conveying speed of the sorter is at least 3 m per second.

21. A sorter according to claim 20, wherein the conveying speed of the sorter is within the range of 3-8 m per second.

22. A sorter according to claim 1, wherein the tilting mechanism comprises:

a frame part;

a tilting part for supporting an article-supporting part of the sorter, the article-supporting part having an article-supporting surface, and

drive means for tilting the tilting part of the mechanism, the frame part and the tilting part mutually engaging about at least two points, each of the points being fixed with respect to one of said frame part and said tilting part and being movable along a predetermined path with respect to the other of said two parts,

at least one of the predetermined paths being non-linear.

23. A sorter according to claim 1, wherein the control units are adapted to control the speed of the tilting movement during discharge of an article according to a predetermined discharge profile.

24. A sorter according to claim 23, wherein the discharge profile is determined from the weight of the article.

25. A sorter according to claim 23 or 24, wherein the discharge profile is determined from the conveying speed of the sorter.

26. A sorter according to claim 23, wherein the discharge profile is determined depending on whether the article-supporting part supports the article solely or from its position among two or more adjacent article-supporting parts supporting the same article.

27. A sorter according to claim 1, wherein the control units are adapted to control the tilting mechanisms to move articles supported on the respective article-supporting parts to the middle in the transversal direction of the articles-supporting surfaces.

28. A sorter according to claim 1, wherein the control units are adapted to control the tilting mechanisms to move articles supported on the respective article-supporting parts to an edge in the transversal direction of the articles-supporting surfaces.

29. A sorter according to claim 20, wherein the conveying speed of the sorter is within the range of 3-6 m per second.

30. A sorter according to claim 20, wherein the conveying speed of the sorter is within the range of 3-5 m per second.