Pressure sensitive surfaces

• US 6,715,359 B2
• Filed: 06/28/2002
• Issued: 04/06/2004
• Est. Priority Date: 06/28/2001
• Status: Expired due to Fees

• Current Assignee: Johnny Jay Jackson
• Original Assignee: Tactex Controls Inc.
• Inventors: Lokhorst, David M., Alexander, Sathya R.
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): JENKINS, JERMAINE L
• Application Number:
  US10/184,080
• Publication Number:
  US 20030079549A1
• Time in Patent Office: 648 Days
• Field of Search: 737/18, 737/00, 737/24, 737/14, 737/45
• US Class Current: 73/745
• CPC Class Codes: G01L 1/205 using distributed sensing elements
• CPC Class Codes: G06F 3/04144 using an array of force sensing means position sensing using the local deformation of sensor cells G06F3/0447
• CPC Class Codes: G06F 3/042 by opto-electronic means

Abstract

A position sensor comprises a substrate having an array of pressure sensors and a membrane overlying the substrate. The membrane includes physical parameters which vary with position. The membrane may include discontinuous regions and protrusions which affect the way in which forces on the membrane are distributed to the substrate. A pressure sensor may also include a controller for receiving pressure information from the substrate, with a signal processor being programmed to localize the depressed region or regions of the substrate.

Claims

1. A position sensor comprising:

a substrate;

a membrane covering the substrate; and

,

pressure sensing means on the substrate;

wherein the membrane has a stiffness which varies with position.

2. A position sensor as in claim 1 comprising means for isolating a first area of the membrane from a second, adjacent, area of the membrane such that a force applied to the first area causes substantially no response in a portion of the pressure sensing means underlying the second area.

3. A position sensor as in claim 2, wherein the means for isolating areas of the membrane comprises a slot located between the areas.

4. A position sensor as in claim 2, wherein the means for isolating areas of the membrane comprises a recessed region between the areas, the recessed region being fixedly engaged to the substrate with portions of the membrane displaced from the recessed region being not fixedly engaged to the substrate.

5. A position sensor as in claim 2, wherein the substrate comprises a plurality of cavities, and the means for isolating areas of the membrane comprises at least one portion of the membrane attached to the substrate between the cavities.

6. A position sensor as in claim 2, wherein the membrane is separated from the substrate except for at least one depressed region in contact with the substrate.

7. A position sensor as in claim 2, wherein the areas comprise one or more of a rectangular, triangular, truncated triangular or irregular-shaped area.

8. A position sensor as defined in claim 2, wherein the means for isolating areas of the membrane comprises a weakened portion of the membrane between the areas.

9. A position sensing device comprising a substrate having an array of pressure sensors and a signal processing means to receive pressure information from each of the pressure sensors, the signal processing means configured to determine a location of a force applied to the position sensor by:

receiving a pressure signal from each individual pressure sensor;

taking a weighted average of the pressure signals from the individual pressure sensors, the weighted average being a sum, over all of the individual pressure sensors, of a position of each individual pressure sensor in at least one dimension multiplied by the pressure signal from that individual pressure sensor, divided by a sum, over all of the individual pressure sensors, of the pressure signal from each individual pressure sensor; and

applying a correction function to the weighted average to yield the location of the force applied to the membrane.

10. A computer implemented method of determining a location of an unknown force applied to a surface by an indentor, the surface comprising a plurality of pressure sensors covered by a membrane, wherein (x_i, y_i) is a location of an i^th one of the plurality of pressure sensors, the method comprising:

measuring a pressure signal v from each of the plurality of pressure sensors;

calculating $\hat{x}=\frac{\underset{i}{\overset{\text{\hspace{1em}<br><br>}}{\sum <br><br>}}<br><br>\text{\hspace{1em}<br><br>}<br><br>x_i<br><br>v_i}{\underset{i}{\overset{\text{\hspace{1em}<br><br>}}{\sum <br><br>}}<br><br>\text{\hspace{1em}<br><br>}<br><br>v_i}<br><br>\text{\hspace{1em}<br><br>}<br><br>\mathrm{and}<br><br>\text{\hspace{1em}<br><br>}<br><br>\hat{y}=\frac{\underset{i}{\overset{\text{\hspace{1em}<br><br>}}{\sum <br><br>}}<br><br>\text{\hspace{1em}<br><br>}<br><br>y_i<br><br>v_i}{\underset{i}{\overset{\text{\hspace{1em}<br><br>}}{\sum <br><br>}}<br><br>\text{\hspace{1em}<br><br>}<br><br>v_i}$

for the unknown force, wherein v_i is the pressure signal from the i^th pressure sensor;

providing a function H({circumflex over (x)}, ŷ

) which represents a relationship between {circumflex over (x)}, ŷ and

x a function G({circumflex over (x)}, ŷ

) which represents a relationship between {circumflex over (x)}, ŷ and

y; and

,

calculating x=H({circumflex over (x)}, ŷ

) and y=G({circumflex over (x)}, ŷ

) for the unknown force.

11. The method of claim 10, wherein the providing step comprises applying a known force to the surface at a plurality of known locations (x_known, y_known) and calculating $\hat{x}=\frac{\sum _{}^{}}{}$

i 



 



xi

vi∑

i 



 



vi

 



and

 



y^=∑

i 



 



yi

vi∑

i 



 



vi

for each known location, wherein H({circumflex over (x)}, ŷ

)=x_known for each ({circumflex over (x)}, ŷ

) of each known location and G({circumflex over (x)}, ŷ

)=y_known for each ({circumflex over (x)}, ŷ

) of each known location.

12. The method of claim 10 wherein the providing step comprises analytically determining H({circumflex over (x)}, ŷ

) and G({circumflex over (x)}, ŷ

) from known physical properties of the surface.

13. The method of claim 10 comprising determining a magnitude w of the unknown force by multiplying a sum of pressure signals v_i from the plurality of pressure sensors by a function f(x,y) of the location of the unknown force.

14. The method of claim 13 wherein the function f(x,y) is a function determined by applying a known force to the surface at a plurality of known locations and taking a sum of pressure signals v_i from the plurality of pressure sensors for each of the known locations.

15. A method of calculating a location of an unknown force applied to a surface by an indentor, the surface comprising a plurality of pressure sensors covered by a membrane, the method comprising:

(a) measuring a pressure signal from each of the plurality of pressure sensors;

(b) taking a weighted average of the pressure signals from the plurality of pressure sensors, the weighted average being a sum, over the plurality of pressure sensors, of a position of each pressure sensor in at least one dimension multiplied by the pressure signal from that pressure sensor, divided by a sum, over the plurality of pressure sensors, of the pressure signal from each pressure sensor;

(c) correcting the weighted average of the pressure signals to determine the location of the unknown force applied to the surface, by applying a correction function to the weighted average.

16. The method of claim 15 wherein the correction function is determined by applying a known force to the surface a plurality of known locations and taking the weighted average of the pressure signals produced by the known force at each of the plurality of known locations, the correction function expressing the relationship between each known location the associated weighted average.

17. An apparatus comprising:

a surface, the surface comprising a plurality of pressure sensors covered by a membrane;

a processor coupled to receive a pressure signal from each of the plurality of pressure sensors, the processor programmed to determine a location of an unknown force applied to the surface by an indentor by;

measuring a pressure signal from each of the plurality of pressure sensors;

taking a weighted average of the pressure signals from the plurality of pressure sensors, the weighted average being a sum, over the plurality of pressure sensors, of a position of each pressure sensor in at least one dimension multiplied by the pressure signal from that pressure sensor, divided by a sum, over the plurality of pressure sensors, of the pressure signal from each pressure sensor; and

,

correcting the weighted average of the pressure signals to determine the location of the unknown force applied to the surface, by applying a correction function to the weighted average.