Knee protecting airbag device

• US 6,715,789 B2
• Filed: 05/09/2002
• Issued: 04/06/2004
• Est. Priority Date: 05/21/2001
• Status: Active Grant

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Hosokawa, Takeshi, Suzuki, Kazumasa, Takimoto, Masahiro, Tajima, Hiroyuki, Totani, Chiharu, Koyama, Toru, Mizuno, Yoshio, Ando, Hikaru
• Primary Examiner(s): Jordan, Charles T.
• Assistant Examiner(s): Hayes, Bret
• Application Number:
  US10/141,057
• Publication Number:
  US 20020171231A1
• Time in Patent Office: 698 Days
• Field of Search: 280/730.1, 280/753, 280/735, 280/743.1
• US Class Current: 280/730.1
• CPC Class Codes: B60R 2021/23169 specially adapted for knee protection
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/2612 Gas guiding means, e.g. ducts
• CPC Class Codes: B60R 21/206 in the lower part of dashboards, e.g. for protecting the knees
• CPC Class Codes: B60R 21/2165 characterised by a tear line for defining a deployment opening
• CPC Class Codes: B60R 21/217 Inflation fluid source retainers, e.g. reaction canisters; Connection of bags, covers, diffusers or inflation fluid sources therewith or together
• CPC Class Codes: B60R 21/2171 specially adapted for elongated cylindrical or bottle-like inflators with a symmetry axis perpendicular to the main direction of bag deployment, e.g. extruded reaction canisters B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/2346 Soft diffusers
• CPC Class Codes: B60R 21/237 characterised by the way they are folded
• CPC Class Codes: B60R 21/261 with means other than bag structure to diffuse or guide inflation fluid

Abstract

A knee protecting airbag device, which is located in front of a passenger, comprises an airbag, an inflator, and a case housing the airbag and the inflator. When the airbag extends and expands, it protrudes toward the rear of the vehicle from the opening of the case, to protect the knees of the passenger. The knee protecting airbag device further comprises a holding member having a mounting portion for mounting the knee protecting airbag device on the vehicle. The holding member holds the case. In the holding member, there are a communication hole and a support face, which is arranged on the periphery of the communication hole. The communicating hole communicates with the opening of the case and allows the airbag to expand. The support face can support the front face of the extending and expanding airbag.

Claims

1. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end and a rear end, and the airbag device comprises:

a folded airbag;

an inflator for feeding inflating gas to said airbag; and

a case that houses said airbag and said inflator and is located in front of a seated passenger, wherein;

said airbag, when fed with the inflating gas, extends and expands, while protruding to the rear of the vehicle from an opening of said case, to protect the knees of the passenger;

said knee protecting airbag device further comprises a holding member for supporting said case, wherein the holding member has a mounting portion for mounting the holding member on the vehicle; and

said holding member includes a communication hole that communicates with the opening of said case for allowing said airbag to protrude when the airbag is inflated, and a support face, which is located around said communication hole, for supporting a front face of said airbag when the airbag is inflated.

2. The knee protecting airbag device according to claim 1, wherein said case, while housing said folded airbag and said inflator, is assembled in advance with said holding member into an assembly.

3. The knee protecting airbag device of claim 1, wherein said holding member is a plate-like member in which the communication hole is permanently formed, and an airbag cover is located parallel to said holding member, such that said airbag causes an opening to form in said airbag cover when said airbag is inflated after said airbag passes through said communication hole.

4. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end and a rear end, and the knee protecting airbag device comprises:

a knee protecting folded airbag and an inflator, for feeding inflating gas to said airbag, and said airbag and said inflator are housed in a plate-shaped holding member, which is located in front of the knees of a seated passenger, wherein;

an airbag cover, which covers the housed airbag in a manner that allows the airbag to protrude, is mounted on said holding member;

said holding member includes a bottomed box-shaped housing portion for housing said airbag and said inflator;

said housing portion includes an opening that faces toward the rear of the vehicle; and

said airbag cover includes;

a door portion for covering the opening of said housing portion, wherein the door portion opens when pushed by said airbag when said airbag is inflated;

a thin breakaway portion arranged along a periphery of said door portion, wherein the breakaway portion is broken for said door portion to open;

a hinge portion located along at least one edge of said door portion for providing a pivot for said door portion; and

a general portion arranged around said door portion, said breakaway portion and said hinge portion for covering a rear periphery of said housing portion; and

said airbag cover includes mounting members, which are mounted on said housing portion, for attaching said airbag cover to said housing portion through said holding member, are arranged at a plurality of locations on said general portion around the opening of said housing portion.

5. The knee protecting airbag device according to claim 4, wherein:

said mounting members have retaining holes; and

said housing portion has a plurality of hooks, which are fitted in said retaining holes for retaining said mounting members.

6. The knee protecting airbag device according to claim 4, wherein:

said holding member has a joining portions, which is connected to a body member of the vehicle when said knee protecting airbag device is mounted on the vehicle; and

a kinetic energy absorbing member, which, under certain conditions, absorbs kinetic energy of the knees of the passenger, is arranged on the body member to which said joining portion is connected.

7. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end and a rear end, and the knee protecting airbag device comprises an airbag module located in front of the knees of a seated passenger, and wherein:

said airbag module includes;

a knee protecting folded airbag;

an inflator, which delivers inflating gas to said airbag;

a case for housing said airbag and said inflator; and

an airbag cover for covering opening, which is located on a rear side of said case;

said opening permits said airbag to protrude toward the rear of the vehicle, when the airbag is inflated;

said knee protecting airbag device further includes a plate-shaped holding member, which is made of a deformable material;

said holding member has a plate-shaped portion, which extends from around the opening of said case, and mounting portions, for mounting the holding member to the vehicle;

said plate-shaped portion is located in front of an area occupied by said airbag, when said airbag has expanded due to inflation; and

,

said mounting portions are arranged near a periphery of said plate-shaped portion;

said holding member is constructed to support the case, which houses said airbag and said inflator, and said airbag cover; and

when a kinetic energy higher than a predetermined level is applied by said knees to said airbag, said plate-shaped portion is deformed to absorb kinetic energy of said knees.

8. The knee protecting airbag device according to claim 7, wherein said plate-shaped portion of said holding member has ribs, which adjust a quantity of kinetic energy of said knees that can be absorbed by the plate-shaped portion of said holding member.

9. The knee protecting airbag device according to claim 8, wherein said plate-shaped portion of said holding member has a flange portion on its periphery for adjusting a quantity of kinetic energy of said knees which that can be absorbed by the plate-shaped portion of said holding member.

10. A knee protecting airbag device for a vehicle, wherein said vehicle has a front end and a rear end, and said airbag device is arranged in front of the knees of a seated passenger, and wherein the airbag device comprises:

a knee protecting folded airbag;

an inflator for feeding inflating gas to said airbag;

a case, which has an opening that faces toward the rear of the vehicle, for housing said airbag and said inflator; and

an airbag cover for covering a rear side of said case, wherein;

said airbag cover consists of an integral molding, which includes a door portion, which covers the opening of said case, and a general portion, which is located around said door portion;

said door portion includes a hinge portion, which is arranged at a lower end of the door portion for providing a pivot when said door portion is opened, and a thin breakaway portion, which is arranged at a periphery of the door portion, other than the location of said hinge portion, such that the door portion is opened downward when said airbag is inflated; and

extension promoting means for rapidly opening said door portion, to promote extension and expansion of said airbag, is arranged near said door portion.

11. The knee protecting airbag device according to claim 10, wherein said door portion is arranged at an inclination such that its upper end is closer to the rear end of the vehicle rear than its hinge portion.

12. The knee protecting airbag device according to claim 11, wherein:

said case includes a peripheral wall portion and a bottom wall portion;

said airbag cover has a mounting wall portion for mounting and fixing said airbag cover on said peripheral wall portion; and

said wall mounting portion serves as said extension promoting means and is located near an upper end of said thin breakaway portion, which is above said door portion.

13. The knee protecting airbag device according to claim 11, wherein:

a guide wall portion, which covers lower section of said opening, is arranged in said case near said door portion; and

said guide wall portion serves as said extension promoting means to guide said airbag toward an upper side of said door portion, when said airbag is inflated.

14. The knee protecting airbag device according to claim 11, wherein:

said door portion has ribs formed to protrude toward the front end of said vehicle; and

front faces of said ribs serve as said extension promoting means for opening said door portion when pushed by said airbag, when said airbag is inflated.

15. The knee protecting airbag device according to claim 11, wherein

said case includes a peripheral wall portion and a bottom wall portion;

a left side wall portion and a right side wall portion of said peripheral wall portion are each inclined so that the distance between upper ends of said left side wall portion and said right side wall portion is greater than the distance between lower ends of said left side wall portion and said right side wall portion; and

said left side wall portion and said right side wall portion serve as said extension promoting means.

16. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end, and a rear end, and the knee protecting airbag device comprises:

a folded airbag;

an inflator for feeding inflating gas to said airbag; and

a case that houses said airbag and said inflator and is arranged below a steering column, wherein;

said airbag, when fed with inflating gas, extends and expands, while protruding toward the rear of the vehicle from an opening of said case, to protect the knees of a passenger;

said opening faces toward the rear end of the vehicle, and said case includes a peripheral wall portion, which defines an axis of said case, and a bottom wall portion, which closes a front side of said peripheral wall portion; and

said inflator is a cylinder—

type inflator that has an axis and is housed in said case such that the axis of the inflator is generally parallel to the axis of said peripheral wall portion.

17. The knee protecting airbag device of claim 16, wherein said axis of said peripheral wall portion extends from the front of the vehicle to the rear of the vehicle.

18. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end and a rear end, and the knee protecting airbag device comprises:

a folded airbag;

an inflator for feeding inflating gas to said airbag; and

a case that houses said airbag and said inflator and is arranged below a steering column, wherein;

when said airbag is fed with inflating gas, said airbag expands and protrudes toward the rear end of the vehicle from an opening of said case, to protect the knees of a passenger;

said opening of said case faces the rear end of the vehicle, and the case includes a peripheral wall portion, which has an axis, and a bottom wall portion, which closes a front side of said peripheral wall portion; and

said inflator is a disc—

type inflator that has an axis and is mounted and fixed on the peripheral wall portion of said case such that the axis of the inflator is generally perpendicular to the axis of said peripheral wall portion.

19. The knee protecting airbag device according to claim 18, wherein:

said case is constructed such that an upper side of the opening is positioned closer to the rear of the vehicle than a lower side of the opening; and

said inflator is mounted and fixed on an upper portion of said peripheral wall portion.

20. A knee protecting airbag device for a vehicle, wherein the vehicle has a front end and a rear end, and the knee protecting airbag device comprises:

a folded airbag;

an inflator for feeding inflating gas to said airbag; and

a case that houses said airbag and is arranged below a steering column, wherein;

when said airbag is fed with inflating gas, said airbag expands, and protrudes toward the rear end of the vehicle from an opening of said case, to protect the knees of a passenger;

said opening of said case faces toward the rear of the vehicle, and said case includes a peripheral wall portion and a bottom wall portion, which closes a front side of said peripheral wall portion, and

said inflator has a gas feed passage for feeding inflating gas to said airbag, when said airbag is folded and housed in said case, and the inflator is located outside of said case.