Torqueable and deflectable medical device shaft

• US 6,716,207 B2
• Filed: 05/22/2001
• Issued: 04/06/2004
• Est. Priority Date: 05/22/2001
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: Farnholtz, Roger
• Primary Examiner(s): Bennett, Henry
• Assistant Examiner(s): Dagostino, Sabrina
• Application Number:
  US09/863,152
• Publication Number:
  US 20020177840A1
• Time in Patent Office: 1,050 Days
• Field of Search: 604/95, 604/95.01, 604/95.04
• US Class Current: 604/523
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A medical device shaft for connection with a handle and for insertion within a body includes an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion. The elongated, deflectable shaft includes a transition in stiffness from the proximal shaft portion to the distal shaft portion. In a preferred implementation, the shaft includes a plurality of slits that extend perpendicular to a longitudinal axis of the shaft. Varying at least one of the number of slits, the location of slits, the frequency of slits, the orientation of the slits, the size of the slits, and the depth of the slits varies the transition of stiffness.

Claims

1. A medical device shaft for connection with a handle and for insertion within a body, comprising:

an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion, the elongated, deflectable shaft having a transition in stiffness from the proximal shaft portion to the distal shaft portion;

wherein the elongated, deflectable shaft includes a longitudinal axis and a plurality of slits that extend perpendicular to the longitudinal axis of the deflectable shaft,

wherein at least one of the number of slits, the location of slits, the frequency of slits, the orientation of the slits, the size of the slits and the depth of the slits are varied to vary the transition of stiffness in the shaft.

2. The medical device shaft of claim 1, wherein the shaft decreases in stiffness from the proximal shaft portion to the distal shaft portion.

3. The medical device shaft of claim 1, wherein the shaft includes a greater number of slits near the distal shaft portion than near the proximal shaft portion.

4. The medical device shaft of claim 1, wherein the number of slits per unit length is greater near the distal shaft portion than near the proximal shaft portion.

5. The medical device shaft of claim 1, wherein the slits on the shaft have a depth and slits on the shaft near the distal shaft portion are deeper than the slits on the shaft near the proximal shaft portion.

6. The medical device shaft of claim 5, wherein the depth of the slits increases gradually from a point on the shaft near the proximal shaft portion to a point on the shaft near the distal shaft portion.

7. The medical device shaft of claim 1, wherein the distal shaft portion does not include slits.

8. The medical device shaft of claim 1, wherein the distal shaft portion includes an interior ribbon braid that provides torqueability, bendability, and prevents the distal shaft portion from collapsing.

9. The medical device shaft of claim 8, wherein the ribbon braid is embedded in a layer of hydrophobic polymer.

10. The medical device shaft of claim 9, further including a hydrophilic polymer layer over the hydrophobic polymer layer.

11. The medical device shaft of claim 9, wherein the ribbon braid includes counter-wound double wires made from a metal alloy.

12. The medical device shaft of claim 11, wherein the metal alloy is Nitinol.

13. The medical device shaft of claim 1, wherein the deflectable shaft includes a high torsion, bendable tubing.

14. The medical device shaft of claim 13, wherein the tubing is Nitinol tubing.

15. The medical device shaft of claim 13, further including a hydrophobic polymer layer on the Nitinol tubing.

16. The medical device shaft of claim 15, further including a hydrophilic polymer layer on the hydrophobic polymer layer.

17. A medical device shaft for connection with a handle and for insertion within a body, comprising:

an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion, the elongated, deflectable shaft having a transition in stiffness from the proximal shaft portion to the distal shaft portion;

wherein the elongated, deflectable shaft includes a longitudinal axis and a plurality of slits that extend perpendicular to the longitudinal axis of the deflectable shaft, wherein the shaft includes a greater number of slits near the distal shaft portion than near the proximal shaft portion.

18. A medical device shaft for connection with a handle and for insertion within a body, comprising:

an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion, the elongated, deflectable shaft having a transition in stiffness from the proximal shaft portion to the distal shaft portion;

wherein the elongated, deflectable shaft includes a longitudinal axis and a plurality of slits that extend perpendicular to the longitudinal axis of the deflectable shaft, and wherein the number of slits per unit length is greater near the distal shaft portion than near the proximal shaft portion.

19. A medical device shaft for connection with a handle and for insertion within a body, comprising:

an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion, the elongated, deflectable shaft having a transition in stiffness from the proximal shaft portion to the distal shaft portion;

wherein the elongated, deflectable shaft includes a longitudinal axis and a plurality of slits that extend perpendicular to the longitudinal axis of the deflectable shaft, and wherein the slits on the shaft have a depth and slits on the shaft near the distal shaft portion are deeper than the slits on the shaft near the proximal shaft portion.

20. A medical device shaft for connection with a handle and for insertion within a body, comprising:

an elongated, deflectable shaft having a proximal shaft portion, an intermediate shaft portion, and a distal shaft portion, the elongated, deflectable shaft having a transition in stiffness from the proximal shaft portion to the distal shaft portion;

wherein the elongated, deflectable shaft includes a longitudinal axis and a plurality of slits that extend perpendicular to the longitudinal axis of the deflectable shaft, and wherein the depth of the slits increases gradually from a point on the shaft near the proximal shaft portion to a point on the shaft near the distal shaft portion.