Sensor system

• US 6,717,515 B1
• Filed: 10/30/2000
• Issued: 04/06/2004
• Est. Priority Date: 10/29/1999
• Status: Expired due to Term

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Osako, Kazunori, Sato, Toshinori, Imai, Kiyoshi, Kamei, Takashi
• Primary Examiner(s): Wu, Daniel J.
• Assistant Examiner(s): Nguyen, Phung
• Application Number:
  US09/698,199
• Time in Patent Office: 1,254 Days
• Field of Search: 340/540, 340/539, 340/531, 340/505, 340/506, 340/3.1, 340/3.5, 340/825.66, 340/425.1, 359/143, 307/11, 361/679, 361/731, 361/733, 361/735
• US Class Current: 340/540
• CPC Class Codes: G08C 23/06 through light guides, e.g. optical fibres

Abstract

Provided is a sensor system which allows setting and adjustment to be conducted in a simple manner. The sensor system comprises a plurality of sensor units which are adapted to be placed closely one next to another and each assigned with an individual address, and a mobile console which is adapted to be connected to at least one of the sensor units, each of the sensor units comprising a connector provided on each side for allowing communication with a corresponding one of the adjacent sensor units, and a data relaying arrangement for relaying data received from one of the adjacent sensor units via one of the connectors to the other adjacent sensor unit via the other connectors when the data is not intended for the particular sensor unit so as to permit a data communication from the mobile console to the sensor units or from the sensor units to the mobile console.

Claims

1. A sensor system, comprising a plurality of sensor units which are adapted to be placed closely one next to another and each assigned with an individual address, and a mobile console which is adapted to be connected to at least one of the sensor units, each of the sensor units comprising:

an output circuit for forwarding an output signal to an electric cord;

connector means provided on each side for allowing communication with a corresponding one of the adjacent sensor units; and

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means so as to permit a bi-directional data communication from the mobile console to the sensor units or from the sensor units to the mobile console in the manner of a bucket brigade.

2. A sensor system according to claim 1, wherein each sensor unit comprises monitoring data transmission means for transmitting monitoring data intended for the mobile console to one of the adjacent sensor units, and the mobile console comprises monitoring, data display means for receiving monitoring data transmitted from one of the sensor units and displaying the received monitoring data so as to permit a state of the sensor unit to be monitored from the mobile console.

3. A sensor system according to claim 1, wherein the mobile console comprises setting data transmission means for transmitting setting data intended for each designated one of the sensor units to one of the sensor units, and each sensor unit comprises data setting means for executing a setting operation according to the setting data received from one of the adjacent sensor units if the received setting data is intended for the particular sensor unit so as to permit the setting operation at the sensor unit to be executed from the mobile console.

4. A sensor system according to claim 1, wherein the mobile console comprises command data transmission means for transmitting command data intended for each designated one of the sensor units to one of the sensor units, and each sensor unit comprises command executing means for executing an action associated with the command if the received command data is intended for the particular sensor unit and contains a command, thereby allowing the action of the sensor to be executed according to a command from the mobile console.

5. A sensor system according to claim 4, wherein the command comprises a monitor command, and the action comprises an action to read data on an monitoring item designated by the monitor command, and to return the read data to the mobile console as monitoring data.

6. A sensor system according to claim 4, wherein the command comprises a data setting command, and the action comprises an action to write data attached to the data setting command to a designated setting item of the sensor unit.

7. A sensor system according to claim 4, wherein the command comprises a disable command, and the action comprises an action to disable a manipulation of the sensor unit for a designated function.

8. A sensor system according to claim 4, wherein the command comprises a concealed function executing command which allows a concealed function to be executed, the concealed function being unable to be invoked by a key operation from the sensor unit.

22. A sensor system according to claim 1, wherein the sensor units comprise photoelectric sensor units.

31. A sensor system according to claim 1, wherein the connector means comprises a light emitting element and a light receiving element.

9. A sensor system, comprising a plurality of sensor units which are adapted to be placed closely one next to another and each assigned with an individual address, and a bus unit which is adapted to be connected to at least one of the sensor units, each of the sensor units comprising:

connector means provided on each side for allowing communication with a corresponding one of the adjacent sensor units; and

data relaying means for transferring data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means;

the bus unit comprising protocol conversion means for converting a communication protocol between sensor unit communication system and field bus communication system which is connected to programmable equipment, so as to permit a bi-directional data communication between the programmable equipment on a field bus and the sensor unit in the manner of a bucket brigade.

10. A sensor system according to claim 9, wherein each sensor unit comprises command executing means which, if the data received the adjacent sensor unit is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command, thereby allowing the action of the sensor unit to be executed according to a command from equipment on the field bus.

23. A sensor system according to claim 9, wherein the sensor units comprise photoelectric sensor units.

32. A sensor system according to claim 9, wherein the connector means comprises a light emitting element and a light receiving element.

43. A sensor system according to claim 9, wherein each of the sensor units comprise:

control output generating means for executing a sensing action and generating control output upon receipt of a prescribed timing signal from an adjacent sensor unit positioned to the opposite side of the bus unit; and

control output data relaying means for reflecting control output information of the particular sensor unit in control output data received from the adjacent sensor unit positioned to the opposite side of the bus unit and transmitting the control output data to an adjacent sensor unit positioned to the bus unit side,

thereby allowing the control outputs from each of the sensor units to be transmitted to a programmable equipment on the field bus via the bus unit.

11. A sensor unit, comprising:

an output circuit for forwarding an output signal to an electric cord;

connector means provided on each side for allowing communication with a corresponding one of adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command.

12. A sensor system according to claim 11, wherein the command comprises a monitor command, and the action comprises an action to read data on an monitoring item designated by the monitor command, and to return the read data to the source of the command as monitoring data.

13. A sensor system according to claim 11, wherein the command comprises a data setting command, and the action comprises an action to write data attached to the data setting command to a designated setting item of the sensor unit.

14. A sensor system according to claim 11, wherein the command comprises a disable command, and the action comprises an action to disable a manipulation of the sensor unit for a designated function.

15. A sensor unit according to claim 11, wherein the command comprises a concealed function executing command, and the action comprises an action to allow a concealed function to be executed, the concealed function being unable to be invoked by a key operation from the sensor unit.

24. A sensor unit according to claim 11, wherein the sensor unit comprises a photoelectric sensor unit.

33. A sensor unit according to claim 11, wherein the connector means comprises a light emitting element and a light receiving element.

16. A mobile console adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units and a data relaying function, comprising:

command means for entering various commands;

display means for displaying various items of data;

monitor command transmitting means for transmitting a monitor command, and including a detected value, and a set sensitivity level or a threshold level as monitoring items capable of being designated by said monitor command, to a designated sensor unit in response to a command entered from the command means; and

monitoring data display means for displaying the detected value, and the set sensitivity level or the threshold level, on the display means that is returned from the designated sensor unit in response to the transmission of the monitor command.

25. A mobile console according to claim 16, wherein the sensor units comprise a photoelectric sensor unit.

17. A mobile console adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units, each sensor unit having a data relaying function, and an output circuit for transmitting output signals to an electric cord, comprising:

connector means for connecting to one of the sensor units via a separate path from the electric cord using said data relaying function;

command means for entering various commands;

display means; and

setting command transmission means for transmitting a setting command for setting a set sensitivity level, or a threshold level, to a designated sensor unit in response to a command from the command means.

26. A mobile console according to claim 17, wherein the sensor units comprise photoelectric sensor units.

18. A mobile console comprising a function key for setting or adjustment operation, and adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units and a data relaying function for data, comprising:

command means for entering various commands;

display means for displaying various items of data; and

disable command transmission means for transmitting a disable command associated with disabling the manipulation of a prescribed key for setting or adjustment operation to a designated sensor unit in response to a command from the command means.

27. A mobile console according to claim 18, wherein the sensor units comprise photoelectric sensor units.

19. A mobile console adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units and a data relaying function, comprising:

command means for entering various commands;

display means for displaying various items of data; and

concealed function executing command transmitting means for transmitting a concealed function executing command to a designated sensor unit, the concealed function being unable to be invoked by a key operation from the sensor unit.

28. A mobile console according to claim 19, wherein the sensor units comprise photoelectric sensor units.

20. A sensor system, comprising a plurality of sensor units which are adapted to be placed closely one next to another and each assigned with an individual address, each of the sensor units comprising:

an output circuit for forwarding an output signal to an electrical cord;

connector means provided on each side for allowing communication with a corresponding one of the adjacent sensor units; and

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means so as to permit a bi-directional data communication between the sensor units in the manner of a bucket brigade.

29. A sensor system according to claim 20, wherein the sensor units comprise photoelectric sensor units.

34. A sensor system according to claim 20, wherein the connector means comprises a light emitting element and a light receiving element.

21. A bus unit adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units and a data relaying function, comprising:

protocol conversion means for converting a communication protocol between a sensor unit communication system and field bus communication system which is connected to programmable equipment, so as to permit a bi-directional data communication between the equipment such as a programmable controller and personal computer on a field bus and the sensor unit.

30. A bus unit according to claim 21, wherein the sensor units comprise photoelectric sensor units.

35. A mobile console which is provided commonly for a number of sensor units arranged one next to another and each provided with a communication function, each sensor unit provided with an output circuit for transmitting output signals to an electric cord, comprising;

connector means for connecting to a sensor unit via a separate path from the electric cord using said communication function;

command means;

display means; and

control means for taking out data corresponding to a detected value, and a set sensitivity level or a threshold level, on each designated sensor unit from the sensor unit by communication according to a command entered from the command means, and displaying the data on the display means.

36. A mobile console according to claim 35, wherein the communication with the sensor units is conducted via a single sensor unit or a common transmission line.

37. A mobile console according to claim 36, wherein the single sensor unit or common transmission line communicates via wire transmission using an electric cord, or wireless transmission using infrared light, radio wave and ultrasonic radiation so as to allow the data of the sensor units to be monitored remotely.

38. A mobile console according to claim 35, further comprising a housing provided with a keypad serving as the command means and a display unit serving as the display means, the housing being so dimensioned and configured as to allow the keypad to be manipulated with one hand while holding the housing with the other hand.

39. A sensor unit, comprising;

connector means provided on each side for allowing communication with a corresponding one of the adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command;

wherein the command comprises a monitor command, and the action comprises an action to read data on a monitoring item designated by the monitor command, to return the read data to the source of the command as monitoring data, and a detected value, and a set sensitivity level or a threshold level are capable of being designated as the monitoring items.

40. A sensor unit, comprising:

connector means provided on each side for allowing communication with a corresponding one of adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command;

wherein the command comprises a set sensitivity level, or a threshold level attached to a data setting command, and the action comprises an action to write data attached to the data setting command to a designated setting item of the sensor unit.

41. A sensor unit, comprising:

a function key for setting or adjustment operation;

connector means provided on each side for allowing communication with a corresponding one of adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command;

wherein the command comprises a disable command which is associated with disabling the manipulation of a prescribed key for setting or adjustment operation, and the action comprises an action to disable a manipulation of the sensor unit for a designated function.

42. A sensor unit, comprising:

connector means provided on each side for allowing communication with a corresponding one of adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command;

wherein the command comprises a concealed function executing command, and the action comprises an action to allow a concealed function to be executed, the concealed function being unable to be invoked by a key operation from the sensor unit.

44. A sensor unit, comprising:

an output circuit for forwarding an output signal to an electric cord;

connector means provided on each side for allowing communication with a corresponding one of adjacent sensor units;

control output generating means for executing a sensing action and generating control output upon receipt of a timing signal from an adjacent sensor unit positioned to the opposite side of a bus unit; and

control output data relaying means for reflecting control output information of the particular sensor unit in control output data received from the adjacent sensor unit positioned to the opposite side of the bus unit and transmitting the control output data to an adjacent sensor unit positioned to the bus unit side.

45. A mobile console adapted to be connected to one of a plurality of sensor units each adapted for a bi-directional communication with adjacent sensor units, each sensor unit having a data relaying function, and an output circuit for transmitting output signals to an electric cord, comprising:

connector means for connecting to one of the sensor units via a separate path from the electric cord using said data relaying function;

command means for entering various commands;

display means;

monitor command transmitting means for transmitting a monitor command for monitoring a set sensitivity level or a threshold level, to a designated sensor unit in response to a command entered from the command means; and

monitoring data display means for displaying the set sensitivity level or the threshold level, on the display means that is returned from the designated sensor unit in response to the transmission of the monitor command.

46. A mobile console which is provided commonly for a number of sensor units arranged one next to another and each provided with a communication function, each sensor unit provided with an output circuit for transmitting output signals to an electric cord, comprising;

connector means for connecting to a sensor unit via a separate path from the electric cord using said communication function;

command means;

display means; and

control means for taking out data corresponding to a set sensitivity level or a threshold level, on each designated sensor unit from the sensor unit by communication according to a command entered from the command means, and displaying the data on the display means.

47. A sensor unit, comprising;

connector means provided on each side for allowing communication with a corresponding one of the adjacent sensor units;

data relaying means for relaying data received from one of the adjacent sensor units via one of the connector means to the other adjacent sensor unit via the other connector means; and

command executing means which, if the data received from the adjacent sensor unit via one of the connector means is intended for the particular sensor unit and contains a command, executes a certain action corresponding to the command;

wherein the command comprises a monitor command for monitoring a set sensitivity level or a threshold level, and the action comprises an action to read data on monitoring item designated by the monitoring command, and to return the read data to the source of the command as monitoring data.