Pump-integrated flexible actuator

• US 6,718,766 B2
• Filed: 11/20/2001
• Issued: 04/13/2004
• Est. Priority Date: 03/28/2000
• Status: Expired due to Fees

• Current Assignee: Seiko Epson Corporation (Seiko Group)
• Original Assignee: Seiko Epson Corporation (Seiko Group)
• Inventors: Seto, Takeshi, Takagi, Kunihiko
• Primary Examiner(s): Lazo, Thomas E.
• Application Number:
  US09/979,177
• Publication Number:
  US 20020157388A1
• Time in Patent Office: 875 Days
• Field of Search: 604/76, 605/71, 605/72, 911/96, 912/10, 915/25, 92/5.R, 92/48, 92/90, 92/91, 92/92
• US Class Current: 60/572
• CPC Class Codes: B25J 15/12 with flexible finger members
• CPC Class Codes: B25J 9/142 comprising inflatable bodies
• CPC Class Codes: F15B 15/103 using inflatable bodies that contract when fluid pressure is applied, e.g. pneumatic artificial muscles or McKibben-type actuators
• CPC Class Codes: F15B 15/18 Combined units comprising both motor and pump

Abstract

A pair of flexible actuators according to the present invention is supported by a fixture made of a hard rubber at base ends of the flexible actuators. Each flexible actuator includes a movable unit that is capable of bending, a pump unit integrally connected to the movable unit at an end thereof, to control transfer of work fluid sealed in the movable unit, and a pump driver that controls driving of the pump unit. The movable unit includes two long and narrow tubes that each have an accordion wall, a core that maintains the tubes in parallel with each other, and a thin-film-bag-like cover that covers the tubes. The tube, which comes into contact with an object, is made of a soft material. The movable unit that is provided with the tube softly comes into contact with the object at a plurality of plane-contact portions of action of the movable unit, thereby holding the object without scratching the same.

Claims

1. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers;

a pump driver that controls driving of the pump unit; and

a soft member that covers the pump unit.

2. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit,

the fluid sealed in the fluid chambers being a liquid, and an outer cover having a liquid-absorbing function covers the movable unit at the periphery thereof.

3. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers;

a pump driver that controls driving of the pump unit; and

a depressurization mechanism which reduces inner pressure of one of the plurality of fluid chambers by having the plurality of fluid chambers communicate with each other when the inner pressure of the one of the plurality of fluid chambers increases to an abnormal level.

4. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers;

a pump driver that controls driving of the pump unit,

the movable unit being provided with at least one long and narrow deformable tube forming the plurality of fluid chambers having fluid sealed therein, and a flexible core disposed parallel to the tube, to restrict expansion of the tube in a longitudinal direction thereof; and

the core being formed with a signal wire or an electrical wire connected between the pump unit and the pump driver.

5. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit,

the pump driver being disposed in the movable unit which has liquid sealed therein so that the pump driver is in contact with the liquid.

6. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers;

a pump driver that controls driving of the pump unit; and

a reservoir that stores a predetermined amount of fluid, and a supply device that controls supply of the fluid stored in the reservoir to each fluid chamber of the movable unit.

7. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit, and

two pump units being integrated with the movable unit at respective longitudinal ends of the movable unit and the two pump units simultaneously operating to transfer fluid between the plurality of fluid chambers.

8. The pump-integrated flexible actuator according to claim 7, each pump unit being provided with a detachable connecting part such that when a pair of the movable units are connected to each other in series, the movable unit is connected to the other movable unit at the pump unit of each movable unit.

9. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the pump unit including a diaphragm which defines a pump fluid chamber between an end of the movable unit and the pump unit.

10. The pump-integrated flexible actuator according to claim 9, a piezoelectric element being laminated on the diaphragm.

11. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the pump unit being provided with a valve that sets a direction of the transfer of fluid between one tube forming the fluid chamber and another tube forming the other fluid chamber via a pump fluid chamber.

12. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the plurality of fluid chambers each being provided with a pressure sensor, and the pump driver computing an actual operational force of the movable unit according to a determination by the pressure sensors and controlling driving of the pump unit.

13. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the plurality of fluid chambers each being provided with an acoustic wave generator that generates acoustic waves and an acoustic wave sensor that senses the acoustic waves, and the pump driver computing an actual amount of displacement of the movable unit according to determination by the acoustic wave sensors and controlling driving of the pump unit.

14. The pump-integrated flexible actuator according to claim 13, the pump driver including a table that computes an operational force and displacement of the movable unit from the determined acoustic waves and pressure.

15. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the pump unit including a diaphragm which defines a pump fluid chamber, variation in current generated when a pressure is applied to the diaphragm which has been applied with a voltage being inputted to the pump driver, and the pump driver computing an actual operational force of the movable unit according to determination of the variation in current for controlling driving of the pump unit.

16. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the pump unit including a diaphragm which defines a pump fluid chamber, a plurality of the fluid chambers each being provided with an acoustic wave sensor that senses acoustic waves generated by the diaphragm, and the pump driver computing an actual amount of displacement of the movable unit according to determination by the acoustic wave sensors for controlling driving of the pump unit.

17. A pump-integrated flexible actuator, comprising:

a movable unit provided with a plurality of flexible fluid chambers having fluid sealed therein, the movable unit being movable with the fluid chambers being deformed by a transfer of the fluid between the fluid chambers;

a pump unit integrated with the movable unit, that transfers the fluid between the plurality of fluid chambers; and

a pump driver that controls driving of the pump unit;

the movable unit including a light generator and a light receiver that oppose each other, or a light generating/receiving member and a reflector that oppose each other, and an actual operational force of the movable unit being computed in accordance with determination by either the light receiver or the light generating/receiving member so that drive of the pump unit is controlled.

18. The pump-integrated flexible actuator according to claim 17, the pump driver including a table that computes an operational force and displacement of the movable unit from an amount of light which is determined by the light receiver or the light generating/receiving member.