Spring for securing trims in recessed lighting housings

• US 6,719,438 B2
• Filed: 05/08/2003
• Issued: 04/13/2004
• Est. Priority Date: 05/09/2002
• Status: Expired due to Fees

• Current Assignee: Tripar Inc.
• Original Assignee: Tripar Inc.
• Inventors: Viscusi, Mario, Sevack, Lloyd
• Primary Examiner(s): Tso, Laura K.
• Application Number:
  US10/434,018
• Publication Number:
  US 20030210551A1
• Time in Patent Office: 341 Days
• Field of Search: 362/147, 362/148, 362/150, 362/145
• US Class Current: 362/147
• CPC Class Codes: F21S 8/02 of recess-mounted type, e.g. downlighters specially adapted for vehicle exteriors F21S41/00-F21S45/00
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 17/162 the parts being subjected to traction or compression, e.g. coil springs
• CPC Class Codes: F21V 21/30 Pivoted housings or frames

Abstract

A trim assembly is mounted by a resilient spring in a housing, which is recessed in a ceiling, to support a light fixture. The trim assembly includes a cylindrical collar insertable within the housing and a flange with a central opening supporting one end of the cylindrical collar surrounding the opening being flush with the ceiling, when the trim assembly is mounted within the housing. A gimbal, which is located within and spaced apart from the collar, supports the light fixture. The springs are attached to opposite sides of an outer surface of the collar, for engaging an inner surface of the housing, to hold the trim assembly in place. In addition, the gimbal is retained within the collar by fasteners which allow limited rotation of the gimbal.

Claims

1. A trim assembly for mounting in a housing recessed in a ceiling to support a light fixture comprising:

a cylindrical collar adapted to be inserted into said housing;

a flange with a central opening supporting one end of said collar surrounding said opening adapted to being flush with said ceiling when said trim assembly is mounted within said housing;

a gimbal within and spaced from said collar for supporting said light fixture;

a pair of curved springs mounted at opposite sides of an outer surface of said collar;

said springs being curved to be either flexed concavely or convexly;

attachment means for attaching said springs to said opposite sides of said outer surface of said collar for engaging an inner surface of said housing to hold said trim assembly in place; and

,

said attaching means also retaining said gimbal within said collar and allowing limited rotation of said gimbal.

2. The trim assembly of claim 1 in which said springs engage said inner surface by friction for easy removal and adjustment of said trim assembly within said housing.

3. The trim assembly of claim 1 in which said springs are elongated with opposite ends which make the engagement with said inner surface of said housing.

4. The trim assembly of claim 1 in which said attaching means includes a rivet attached at one end to each of said springs, said rivet passing through said collar and having another end terminating in said gimbal and allowing said rotation of said gimbal.

5. The trim assembly of claim 1 in which each said spring is curved with a concave side facing said inner surface of said housing.

6. The trim assembly of claim 1 in which each said spring has sharp ends for contacting and slightly embedding with the inner surface of said housing.

7. The trim assembly of claim 1 in which each said spring is curved with a convex side facing said inner surface of said housing.

8. The trim assembly of claim 1 in which each said spring has a bent tab for making said contact with the inner surface of said housing.

9. The trim assembly of claim 1 in which said springs have rounded top corners for allowing easy insertion of said collar into said housing.

10. The trim assembly of claim 1 in which said springs have legs which extend toward and contact an upper surface of said flange to avoid any radius at a junction of said collar and flange.

11. The trim assembly of claim 1 in which the ends of said springs are spaced from said flange to provide a fail/safe distance of engagement in the event said trim assembly were to fall slightly due to shock or vibration.

12. A trim assembly for mounting in a housing recessed in a ceiling to support a light fixture comprising:

a cylindrical collar adapted to be inserted into said housing;

a flange with a central opening supporting one end of said collar surrounding said opening adapted to being flush with said ceiling when said trim assembly is mounted within said housing;

a conical reflector mounted within said collar with a narrow, open end of said reflector being located above said flange;

a pair of springs mounted at opposite sides of an outer surface of said collar;

said springs being curved to be either flexed concavely or convexly;

a gimbal mounted within the narrow end of said reflector for supporting a light fixture; and

,

attachment means for attaching said springs to opposite sides of an outer surface of said collar for engaging an inner surface of said housing to hold said trim assembly in place.

13. A spring for providing resilient friction fit against a substantially curved surface of a hollow recess of a recessed lighting housing can, comprising:

a one-piece curved spring including a pair of opposite arc-shaped wing tips interconnected with a central body part joining said pair of opposite arc-shaped wing tips, said arc-shaped wing tips being spaced from one another;

said one-piece curved spring being connected by a fastener to an upwardly extending collar of a flanged trim of the recessed lighting housing can;

said spring being curved to be either flexed concavely or convexly;

said arc-shaped wing tips having distal bent tab portions contacting a concave inner surface of a housing;

said distal bent tab portions conforming to and contacting said concave inner surfaces over an arcuate area and serving as a positive stop against said concave inner surface of said housing; and

,

said central body part having a lower central recess accommodating a protrusion at a juncture between a gimbal connected to a trim flange.

14. The spring as defined in claim 13, wherein each of said arc-shaped wing tips curves extends convexly outward in a substantially circular arc.

15. The spring as defined in claim 13, wherein each of said arc-shaped wing tips curves extends concavely outward in a substantially circular arc.

16. The spring as in claim 13, wherein said curved arc-shaped wing tips are so curved that when said distal bent tab portions of said wing tips are contact against said substantially curved surface they serve as a positive stop against said concave surface.

17. The spring as in claim 13 further comprising at least one through-hole substantially centered in the central section between said distal outer wing tips, wherein said through-hole is suitable to allow passage of a mechanical fastener for securing said spring to a member being held in a friction fit with said concave surface.

18. The spring as in claim 13, wherein a top portion of said spring curves downward to each respective distal end, ending in said respective bent tabs.

19. The spring as in claim 18 wherein said spring is mounted to said collar of said flanged trim opposite to a further spring also mounted to said collar.

20. A trim assembly for mounting in a housing recessed in a ceiling to support a light fixture comprising:

a trim having a collar adapted to be inserted into said housing;

a gimbal within and spaced from said collar for supporting said light fixture;

a plurality of curved springs mounted at an outer surface of said trim;

said springs being curved to be either flexed concavely or convexly;

said springs engaging an inner surface of said housing to hold said trim assembly in place; and

,

said gimbal movable within said collar and allowing limited rotation of said gimbal.

21. The trim assembly of claim 20 in which said springs engage said inner surface by friction for easy removal and adjustment of said trim assembly within said housing.

22. The trim assembly of claim 21 in which said springs are elongated with opposite ends which make the engagement with said inner surface of said housing.

23. The trim assembly of claim 20 in which said attaching means includes a rivet attached at one end to each of said springs, said rivet passing through said collar and having another end terminating in said gimbal and allowing said rotation of said gimbal.

24. The trim assembly of claim 20 in which each said spring is curved with a concave side facing said inner surface of said housing.

25. The trim assembly of claim 20 in which each said spring has sharp ends for contacting and slightly embedding with the inner surface of said housing.

26. The trim assembly of claim 20 in which each said spring is curved with a convex side facing said inner surface of said housing.

27. The trim assembly of claim 20 in which each said spring has a bent tab for making said contact with the inner surface of said housing.

28. The trim assembly of claim 20 in which said springs have rounded top corners for allowing easy insertion of said collar into said housing.

29. The trim assembly of claim 20 in which said springs have legs which extend toward and contact an upper surface of said flange to avoid any radius at a junction of said collar and flange.

30. The trim assembly of claim 20 in which the ends of said springs are spaced from said flange to provide a fail/safe distance of engagement in the event said trim assembly were to fall slightly due to shock or vibration.

31. A trim assembly for mounting in a housing recessed in a ceiling to support a light fixture comprising:

a cylindrical collar adapted to be inserted into said housing;

a flange with a central opening supporting one end of said collar surrounding said opening adapted to being flush with said ceiling when said trim assembly is mounted within said housing;

a conical reflector mounted within said collar with a narrow, open end of said reflector being located above said flange;

a pair of springs mounted at opposite sides of an outer surface of said collar;

said springs being curved to be either flexed concavely or convexly;

a gimbal mounted within the narrow end of said reflector for supporting a light fixture; and

,

attachment means for attaching said springs to opposite sides of an outer surface of said collar for engaging an inner surface of said housing to hold said trim assembly in place.

32. A spring for providing resilient friction fit against a substantially curved surface of a hollow recess of a recessed lighting housing can, comprising:

a one-piece curved spring including a pair of opposite wing tips interconnected with a central body part joining said pair of opposite wing tips, said wing tips being spaced from one another;

said one-piece curved spring being connected by a fastener to a trim insertable within the recessed lighting housing can;

said spring being curved to be either flexed concavely or convexly; and

,

said springs conforming to and contacting said concave inner surfaces and serving as a positive stop against said concave inner surface of said housing.

33. The spring as defined in claim 32, wherein each of said wing tips curves extends convexly outward in a substantially circular arc.

34. The spring as defined in claim 32, wherein each of said wing tips curves extends concavely outward in a substantially circular arc.

35. The spring as in claim 32, wherein said curved wing tips are so curved that when said wing tips are contact against said substantially curved surface they serve as a positive stop against said concave surface.

36. The spring as in claim 32 further comprising at least one through-hole substantially between said distal outer wing tips, wherein said through-hole is suitable to allow passage of a mechanical fastener for securing said spring to a member being held in a friction fit with said concave surface.

37. The spring as in claim 32, wherein a top portion of said spring curves downward to each respective distal end, ending in said respective bent tabs.

38. The spring as in claim 32 wherein said spring is mounted to said collar of said flanged trim opposite to a further spring also mounted to said collar.