Angled electrical connector

• US 6,719,574 B2
• Filed: 10/07/2002
• Issued: 04/13/2004
• Est. Priority Date: 12/01/1999
• Status: Expired due to Fees

• Current Assignee: FCI
• Original Assignee: FCI
• Inventors: Grek, Joachim
• Primary Examiner(s): Patel, Tulsidas
• Assistant Examiner(s): Dinh, Phuong K
• Application Number:
  US10/148,649
• Publication Number:
  US 20030054678A1
• Time in Patent Office: 554 Days
• Field of Search: 439/67, 439/79, 439/80, 439/931
• US Class Current: 439/79
• CPC Class Codes: H01R 12/716 Coupling device provided on the PCB
• CPC Class Codes: H05K 1/0284 Details of three-dimensional rigid printed circuit boards H05K1/119 takes precedence; shaping of the substrate H05K3/0014
• CPC Class Codes: H05K 1/141 One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters H05K1/142 and H05K1/147 take precedence
• CPC Class Codes: H05K 1/147 at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit H05K1/148 takes precedence
• CPC Class Codes: H05K 2201/049 PCB for one component, e.g. for mounting onto mother PCB
• CPC Class Codes: H05K 2201/09045 Locally raised area or protrusion of insulating substrate rigid curved substrate H05K2201/09018
• CPC Class Codes: H05K 2201/10189 Non-printed connector
• CPC Class Codes: H05K 3/3436 having an array of bottom contacts, e.g. pad grid array or ball grid array components
• CPC Class Codes: H05K 3/3447 Lead-in-hole components H05K3/3415 takes precedence

Abstract

An angled connector and a method for mounting the same, having first connector means (20) extended in a first direction and second connector means (29a-c) extended in a angled direction in relation to the first connector means (20). According to the invention the slanted connector comprises a first part (2) comprising the first connector means (20) and a second part (21a-e) comprising the second connector means (29a-c) The second part (21a-e) is connectable to the first connector means (20) and has a bent form in order to engage the first connector means (20) in a first direction and provide the second connector means (29a-c) protruding in at least one second direction angled to the first direction, the second part (21a-e) having a circuit pattern to connect the first connector means (20) to the second connector means (29a-c).

Claims

1. An angled connector having a housing with first connector means (20) extended in a first direction and second connector means (29a-c) extended in a angled direction in relation to the first connector means (20), characterised by

a first part (2) comprising a first housing part and the first connector means (20);

a second part (21a-e) comprising the second connector means (29a-c) and being connectable to the first connector means (20), the second part further comprising a second housing part that is a one piece member holding the second connector means, the second housing part having a bent form in order to engage the first connector means (20) in a first direction and provide the second connector means (29a-c) protruding in at least one second direction angled to the first direction, the second housing part having a circuit pattern to connect the first connector means (20) to the second connector means (29a-c).

2. An angled connector according to claim 1, characterised in that the second part (21a-d) is a bent printed circuit board having the circuit pattern as a printed pattern.

3. An angled connector according to claim 1, characterised in that the second connector means (29a-c) are adapted to be connected to a printed circuit board (9).

4. An angled connector according to claim 1, characterised in that the second housing part (21a-e) comprises two plates, one first plate (23a-d) and one second plate (25a-e), angled to each other.

5. An angled connector according to claim 4, characterised in that the first plate (23a-d) is provided with through holes (27) for the first connector means (20) to fit into.

6. An angled connector according to claim 4, characterised in that the second plate (25a, 25d, 25e) is provided with through holes (24) for the second connector means (29a, 25c) to fit into.

7. An angled connector according to claim 4, characterised in that the second plate (25b, 25c) is a one piece member with integral second connector means the second connector means (29b) being covered with a conducting cover (41).

8. An angled connector according to claim 4, characterised in that the angle between the first plate (23a-d) and the second plate (25a, 26b, 25c, 25e) is a right angle, and the angle between the first connector means (20) and the second connector means (29a-c) is right.

9. An angled connector according to claim 4, characterised in that the second plate (25a-d, 25e) comprises two plates (58, 59) integrally connected and angled to each other so that the outgoing pins (29a-c) are protruding in two different directions.

10. An angled connector according to claim 4, characterised in that the angle between the first plate (23a) and the second plate (25d) is not a right angle.

11. An angled connector according to claim 1, characterised in that the second housing part (21a-e) comprises conductors (30A, 32A, 43, 45, 47, 63), each conductor (30A, 32A, 43, 45, 47, 63) connecting at least one of the first connector means (20) to at least one of the second connector means (29a-c).

12. An angled connector according to claim 11, characterised in that all the conductors (43, 45, 47, 63) have the same length.

13. An angled connector according to claim 11, characterised in that the second housing part (21a, 21c) is built up as a multilayer printed circuit board, having more than one layer (31A, 31B, 33A, 33B, 35A, 35B, 37A, 37B, 44, 46), each layer containing at least one of the conductors (30A, 32A, 45, 47).

14. An angled connector according to claim 11, characterised in that a component (56) is provided on the second part (21a-e), the component being connected to one or more of the conductors 30A, 32A, 43, 45, 47).

15. An angled connector according to claim 1, characterised in that the first housing part (2) comprises a frame (3) to receive the first connector means (20) in supporting through holes (15) providing a firm grip around each first connector means (20) to keep them in a fixed relationship to each other, each connector means (20) protruding from the frame a distance long enough to make electrical contact with through holes (27) in the second housing part (21a-e), when the first and second parts (2,21a-e) are mounted to each other.

16. An angled connector according to claim 15, characterised in that the frame (3) comprises at least one guiding pin (17a, 17b) protruding from the connector in the same direction as the second connector means (29a-c) but a greater distance.

17. An angled connector according to claim 15, characterised in that the frame (3) comprises a cap (19) for a robot to grab for automatic mounting of the connector on a printed circuit board (9).

18. An angled connector according to claim 15, characterised in that the frame (3) and the second part (21a-e), besides the conductors (30A, 32A, 43, 45, 47) are made of an insulating material.

19. An angled connector according to claim 1, characterised in that the number of first connector means (20) and the number of second connector means (29a-c) is the same.

20. The angled connector according to claim 1 wherein the first and second housing parts are connected and wherein when the angled connector is mounted to a printed circuit board, the first housing part is mounted to the printed circuit board substantially simultaneously with the second connector means being connected to the printed circuit board.

21. A method for mounting an angled connector having a housing and first connector means (20) extended in a first direction and second connector means (29a-c) extended in a angled direction in relation to the first connector means (20), characterised by the following steps:

creating a first part (2) of the connector comprising a first housing part and the first connector means (20);

creating a separate second part (21a-e) of the connector comprising the second connector means (29a-c), the second part further comprising a second housing part that is a one piece member holding the second connector means, the second housing part (21a-e) having a bent form and receiving means (27) for receiving the first connector means (20) along the first direction and having the second connector means (29a-c) protruding in at least one slanted direction, the second housing part (21a-e) connecting electrically the receiving means (27) with the second connector means (29a-c);

mounting the second part (21a-e) on the first part (2) by connecting the first connector means (20) to the receiving means (27);

placing the second connector means (29a-c) on a printed circuit board (9) and soldering the connector to the printed circuit board (9).

22. A method according to claim 21, characterised in that the creating of the second part (21b, 21c) comprises casting the second connector means (29b) together with the second housing part (21b, 21c) in an insulating material and covering the second connector means (29b) with a conducting cover (41).

23. A method according to claim 21, characterised by providing at least one guiding pin (17a, 17b) on the first part (2), the guiding pin (17a, 17b) being adapted to be seated in at least one guiding opening (10a) when the second connector means (29a-c) are placed on a printed circuit board (9).

24. A method according to claim 21, characterised in that the electrical connecting of the receiving means (27) and the second connector means (29a-c) is provided by creating a bent, multilayer, printed board having electrical conductors (30A, 32A, 45, 47) in different layers (31A, 31B, 33A, 33B, 35A, 35B, 37A, 37B, 44, 46), the printed board defining the second housing part.

25. A method according to claim 24, characterised by connecting a component (56) to one or more of the conductors (30A, 32A, 43, 45, 47, 63) in the second part (21b).

26. A method according to claim 21, characterised by providing the receiving means (27) of the second part (21a-e) as through holes formed in the second housing part having electrically leading sides, each having a size adapted to engage an individual of the first connector means (20) protruding from the first part, the through holes (27) of the second part (21a-c) being positioned in the same configuration as the first connector means (20) in the first part (2).

27. A method according to claim 21, characterised by providing the second connector means (29a-c) in two different directions.

28. The method according to claim 21 wherein the second housing part is placed on the printed circuit board substantially simultaneously with placement of the second connector means on the printed circuit board.