Golf club head

• US 6,719,642 B2
• Filed: 10/18/2002
• Issued: 04/13/2004
• Est. Priority Date: 10/19/2001
• Status: Expired due to Fees

• Current Assignee: Taylor Made Golf Co., Inc.
• Original Assignee: Taylor Made Golf Co., Inc.
• Inventors: Anderson, David, Vincent, Benoit, Frame, Nick, Golden, Charles, Wahl, Bret
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US10/273,584
• Publication Number:
  US 20030092507A1
• Time in Patent Office: 543 Days
• Field of Search: 473/324, 473/334, 473/335, 473/336, 473/337, 473/338, 473/339, 473/349, 473/350, 473/345, 473/256, 473/292, 473/290, 473/291, D21/747, D21/748, D21/749, D21/753, D21/759
• US Class Current: 473/291
• CPC Class Codes: A63B 53/005 Club sets
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/0475 with one or more enclosed cavities
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like
• CPC Class Codes: A63B 60/54 with means for damping vibrations

Abstract

A set of iron golf clubs is disclosed, each golf club having a head configured to provide enhanced flexibility for launching a golf ball. An upper portion of the body of each head has a reduced stiffness, while a lower portion of the body is configured with recesses that provide reduced stiffness toward the heel and the toe. A low central region supports the head at impact with the golf ball. The relative stiffness in the lower portion of the club head, varying from heel to toe, is designed in conjunction with a top to bottom difference in stiffness. Thus, the golf club head has enhanced flexibility and selectively increased stiffness, for improved performance and feel.

Claims

1. A golf club head comprising:

a body including an upper portion having a top edge and a rearwardly extending lower portion having a bottom edge, wherein said upper and lower portions together form a substantially planar striking face having a loft angle between about 17° and

50°

, as measured from a vertical axis, said striking face having a length, and wherein a rear side of said lower portion has at least a first recess adjacent a toe end and at least a second recess adjacent a heel end;

wherein a lateral axis is defined at the junction between said upper and lower portions of said body, extending from said toe end to said heel end, with a reference point being defined at a mid portion of said lateral axis, between about 55% and about 75% of the height of the striking face, as measured from said bottom edge to said top edge, and wherein a central axis is defined substantially parallel to said lateral axis, at about 50% of the face height;

wherein said first recess comprises a first volume and said second recess comprises a second volume, said first and second recesses extending downwardly at least to said central axis, and wherein the portions of the body that define said first and second recesses each have a stiffness no more than 90% greater than a minimum stiffness of said upper portion, while the remainder of said lower portion has a stiffness at least 230% greater than the stiffness at each of the first and second recesses;

wherein a central region of said lower portion, located below said reference point, has a maximum stiffness that is at least about 30 times a maximum stiffness of said upper portion, wherein regions below said first and second recesses each have a maximum stiffness at least about 20 times the maximum stiffness of said upper portion, wherein a stiffness zone is located within said central region, at said central axis and extending halfway toward said lateral axis and, between said first and second recesses, at least about 20% of the length of said striking face, such that a relative stiffness is established between said central region and said upper portion and between said central region and said first and second recesses.

2. The golf club head of claim 1, wherein:

said upper portion has an upper thickness having a first stiffness and a lower thickness having a second stiffness; and

the portions of the body that define said first and second recesses of said lower portion each have a stiffness no more than 50% greater than said first stiffness of said upper portion and no more than 90% greater than said second stiffness of said upper portion.

3. The golf club head of claim 1, wherein said upper portion of the body tapers such that said first stiffness is said maximum stiffness of said upper portion and said second stiffness is said minimum stiffness of said upper portion.

4. The golf club head of claim 1, wherein the portions of the body that define said first and second recesses each have a thickness less than 25% greater than any thickness of said upper portion.

5. The golf club head of claim 1, wherein said upper portion of the body tapers such that it has an upper thickness and a lower thickness, said upper thickness being less than 10% greater than said lower thickness.

6. The golf club head of claim 1, wherein the thickness of said upper portion is between about 3 mm and about 6 mm.

7. The golf club head of claim 6, wherein the thickness of said upper portion is between about 4 mm and about 5 mm.

8. The golf club head of claim 1, wherein said junction between said upper and lower portions of said body is curved and said lateral axis is tangent to said junction at said reference point.

9. A set of at least two iron golf clubs, each golf club having a head comprising:

a body including an upper portion having a top edge and a rearwardly extending lower portion having a bottom edge, wherein upper and lower portions together form a substantially planar striking face having a loft angle between about 20° and

50°

, as measured from a vertical axis, said striking face having a length, and wherein a rear side of said lower portion has at least a first recess adjacent a toe end and at least a second recess adjacent a heel end;

wherein a lateral axis is defined at the junction between said upper and lower portions of said body, extending from said toe end to said heel end, with a reference point being defined at a mid portion of said lateral axis, between about 55% and about 75% of the height of the striking face, as measured from said bottom edge to said top edge, and wherein a central axis is defined substantially parallel to said lateral axis, at about 50% of the face height;

wherein said first recess comprises a first volume and said second recess comprises a second volume, said first and second recesses extending downwardly at least to said central axis, and wherein the portions of the body that define said first and second recesses each have a stiffness no more than 90% greater than a minimum stiffness of said upper portion, while the remainder of said lower portion has a stiffness at least 230% greater than the stiffness at each of the first and second recesses;

wherein a central region of said lower portion, located below said reference point, has a maximum stiffness that is at least about 30 times a maximum stiffness of said upper portion, wherein regions below said first and second recesses each have a maximum stiffness at least about 20 times the maximum stiffness of said upper portion, wherein a stiffness zone is located within said central region, at said central axis and extending halfway toward said lateral axis and, between said first and second recesses, at least about 10% of the length of said striking face, such that a relative stiffness is established between said central region and said upper portion and between said central region and said first and second recesses;

wherein each golf club in the set has a unique loft angle.

10. The set of claim 9, wherein:

said upper portion of each club head body has an upper thickness having a first stiffness and a lower thickness having a second stiffness; and

the portions of the body that define said first and second recesses of said lower portion each have a stiffness no more than 50% greater than said first stiffness of said upper portion and no more than 90% greater than said second stiffness of said upper portion.

11. The set of claim 9, wherein the portions of each club head body that define said first and second recesses each have a thickness less than about 25% greater than any thickness of said upper portion.

12. The set of claim 9, wherein said upper portion of each club head body tapers such that it has an upper thickness and a lower thickness, said upper thickness less than about 10% greater than said lower thickness.

13. A golf club head comprising:

a body including an upper portion having a top edge and a rearwardly extending lower portion having a bottom edge, wherein said upper and lower portions together form a substantially planar striking face having a loft angle between about 17° and

about 50°

, as measured from a vertical axis, said striking face having a length, and wherein a rear side of said lower portion has at least a first recess adjacent a toe;

wherein a lateral axis is defined at the junction between said upper and lower portions of said body, extending from said toe end to a heel end, with a reference point being defined at a mid portion of said lateral axis, between about 55% and about 75% of the height of the striking face, as measured from said bottom edge to said top edge, and wherein a central axis is defined substantially parallel to said lateral axis, at approximately 50% of the face height;

wherein said first recess comprises a first volume and extends downwardly at least to said central axis, and wherein the portion of the body that defines said first recess has a stiffness no more than 90% greater than a minimum stiffness of said upper portion, while the remainder of said lower portion has a stiffness at least 230% greater than the stiffness at the first recess;

wherein a central region of said lower portion, located below said reference point, has a maximum stiffness that is at least about 30 times a maximum stiffness of said upper portion, wherein the region below said first recess has a maximum stiffness at least about 20 times the maximum stiffness of said upper portion, wherein a stiffness zone is located within said central region, at said central axis and extending halfway toward said lateral axis and, adjacent said first recess at least about 20% of the length of said striking face, such that a relative stiffness is established between said central region and said upper portion and between said central region and said first recess.

14. The golf club head of claim 13, wherein:

said upper portion has an upper thickness having a first stiffness and a lower thickness having a second stiffness, and

the portion of the body that defines said first recess of said lower portion has a stiffness no more than 90% greater than said first and second stillnesses of said upper portion.

15. The golf club head of claim 13, wherein said first stiffness of said upper portion is substantially the same as said second stiffness of said upper portion.

16. The golf club head of claim 13, wherein the portion of the body that defines said first recess has a thickness less than 25% greater than any thickness of said upper portion.

17. The golf club head of claim 13, wherein said upper portion of the body tapers such that it has an upper thickness and a lower thickness, said upper thickness less than 10% greater than said lower thickness.