Expandable structures for deployment in interior body regions

• US 6,719,773 B1
• Filed: 06/19/2000
• Issued: 04/13/2004
• Est. Priority Date: 06/01/1998
• Status: Expired due to Fees

• Current Assignee: Orthophoenix, LLC (Marathon Patent Group, Inc.)
• Original Assignee: Kyphon Incorporated
• Inventors: Boucher, Ryan P, Scribner, Robert M., Talmadge, Karen D., Reiley, Mark A.
• Primary Examiner(s): REIP, DAVID OWEN
• Application Number:
  US09/595,963
• Time in Patent Office: 1,394 Days
• Field of Search: 606/1, 606/60, 606/86, 606/105, 606/190-197
• US Class Current: 606/192
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/7095 the filler comprising unlinked macroscopic particles
• CPC Class Codes: A61B 17/8855 inflatable, e.g. kyphoplasty balloons
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril

Abstract

An expandable structure carried at the end of a catheter tube assembly can be contracted and/or wrapped to present a reduced profile during deployment and/or removal from a targeted tissue site.

Claims

1. A tool for treating bone comprising

a structure having an outer diameter and having opposite ends spaced along an axis, the structure being adapted to be inserted into bone and having a collapsed condition, a wrapped condition, and an expanded condition,

a first mechanism coupled to the structure operable in a first direction to move the structure from the collapsed condition to the wrapped condition by wrapping the structure inwardly about the axis to lengthen the structure and thereby decrease the outer diameter of the structure to permit passage through a cannula and operable in a second direction to return the structure from the wrapped condition to the collapsed condition, and

a second mechanism different than the first mechanism coupled to the structure and operable to expand the structure outwardly about the axis from the collapsed condition to the expanded condition.

2. A tool according to claim 1

wherein the first mechanism is operable to impart a force to stretch the structure along the axis while wrapping the structure inwardly about the axis.

3. A tool according to claim 1

wherein the first mechanism is operable to affect differential rotation of one end of the structure about the axis relative to the other end.

4. A tool according to claim 3

wherein the first mechanism is operable to impart a force to stretch the structure along the axis while affecting the differential rotation.

5. A tool according to claim 1

further including a catheter tube,

wherein the structure is carried by the catheter tube.

6. A tool according to claim 5

wherein the opposite ends of the structure comprise a proximal structure end and a distal structure end,

wherein the proximal structure end is coupled to the catheter tube, and

wherein the first mechanism is coupled to the distal structure end to rotate the distal structure end about the axis while the proximal structure end is held substantially free of rotation by the catheter tube.

7. A tool according to claim 5

wherein the catheter tube includes a proximal catheter end and a distal catheter end,

wherein the structure is coupled to the distal catheter end, and

wherein the first mechanism includes an actuator on the proximal catheter end to impart differential rotation to the structure.

8. A tool according to claim 1

wherein the opposite ends of the structure comprise a proximal end and a distal end, and

wherein the first mechanism affects differential rotation of the distal end relative to the proximal end.

9. A tool according to claim 1

wherein the opposite ends of the structure comprise a proximal end and a distal end, and

wherein the first mechanism affects differential rotation of the proximal end relative to the distal end.

10. A tool according to claim 1

further including a catheter tube having a proximal catheter end and a distal catheter end,

wherein the opposite ends of the structure include a proximal structure end and a distal structure end,

wherein the proximal structure end is coupled to the distal catheter end, and the distal structure end extends beyond the distal catheter end, and

wherein the first mechanism includes a stylet rotatable within the catheter tube having a far end coupled to the distal structure end.

11. A tool according to claim 10

wherein the first mechanism includes an actuator on the proximal catheter end coupled to a near end of the stylet to rotate the stylet within the catheter tube and affect rotation of the distal structure end about the axis while the proximal structure end is held substantially free of rotation by the distal catheter end.

13. A tool according to claim 1

wherein the first mechanism includes an element that imposes a force to resist unwrapping of the structure.

14. A tool according to claim 1

wherein the structure includes material that, during expansion in cancellous bone, applies a force capable of moving fractured cortical bone.

15. A tool according to claim 1

wherein the structure includes material to constrain expansion in cancellous bone.

16. A tool according to claim 1

wherein the structure includes an elastomer material having a region preformed with a normally expanded shape outside bone.

12. A tool for treating bone comprising

a structure having an outer diameter and having opposite ends spaced along an axis, the structure being adapted to be inserted into bone and undergo expansion outwardly about the axis in cancellous bone, and

a mechanism coupled to the structure operable to wrap the structure inwardly about the axis to lengthen the structure and thereby decrease the outer diameter of the structure to permit passage through a cannula, and

a catheter tube having a proximal catheter end and a distal catheter end,

wherein the opposite ends of the structure include a proximal structure end and a distal structure and,

wherein the proximal structure end is coupled to the distal catheter end, and the distal structure end extends beyond the distal catheter end,

wherein the mechanism includes a stylet rotatable within the catheter tube having a far end coupled to the distal structure end,

wherein the mechanism includes an actuator on the proximal catheter end coupled to a near end of the stylet to rotate the stylet within the catheter tube and affect rotation of the distal structure end about the axis while the proximal structure end is held substantially free of rotation by the distal catheter end, and

wherein the actuator includes a cap coupled to the near end of the stylet and a fitting on the proximal catheter end to which the cap is threaded for rotation.

17. A tool for treating bone comprising

a structure having an outer diameter and having opposite ends spaced along an axis, the structure being adapted to be inserted into bone and having a collapsed condition, a contracted condition, and an expanded condition,

a first mechanism coupled to the structure operable in a first direction to move the structure from the collapsed condition to the contracted condition by contracting the structure inwardly about the axis to lengthen the structure and thereby decrease the outer diameter of the structure to permit passage through a cannula and operable in a second direction to return the structure from the contracted condition to the collapsed condition, and

a second mechanism different than the first mechanism coupled to the structure and operable to expand the structure outwardly about the axis from the collapsed condition to the expanded condition.

18. A tool according to claim 17

wherein the first mechanism is operable to impart a force to stretch the structure along the axis.

19. A tool according to claim 17

wherein the first mechanism is operable to affect differential rotation of one end of the structure about the axis/relative to the other end.

20. A tool according to claim 17

wherein the first mechanism is operable to mechanically contract the structure inwardly about the axis.

21. A tool according to claim 17

wherein the first mechanism is operable to impart a force to stretch the structure along the axis while simultaneously affecting differential rotation of one end of the structure about the axis relative to the other end.

22. A tool according to claim 17

further including a catheter tube,

wherein the structure is carried by the catheter tube.