Methods of generating gas in well treating fluids

• US 6,722,434 B2
• Filed: 05/31/2002
• Issued: 04/20/2004
• Est. Priority Date: 05/31/2002
• Status: Expired due to Term

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Morgan, Rickey L., Luke, Karen, Ravi, Krishna M., Reddy, B. Raghava
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): Bomar, Thomas S
• Application Number:
  US10/159,588
• Publication Number:
  US 20030221831A1
• Time in Patent Office: 690 Days
• Field of Search: 166/293, 166/294, 166/292, 166/300, 166/308, 106/673, 106/672, 106/675, 106/678, 106/677, 507/922, 507/202, 507/902
• US Class Current: 166/292
• CPC Class Codes: C04B 14/042 Magnesium silicates, e.g. talc, sepiolite
• CPC Class Codes: C04B 14/047 Zeolites
• CPC Class Codes: C04B 14/06 Quartz; Sand
• CPC Class Codes: C04B 14/08 Diatomaceous earth
• CPC Class Codes: C04B 14/10 Clay sepiolite C04B14/042; grog C04B18/025
• CPC Class Codes: C04B 14/301 porous or hollow
• CPC Class Codes: C04B 20/10 Coating or impregnating roofing granules E04D7/005
• CPC Class Codes: C04B 20/1025 Fats; Fatty oils; Ester type waxes; Higher fatty acids; Derivatives thereof
• CPC Class Codes: C04B 20/1029 Macromolecular compounds
• CPC Class Codes: C04B 20/1033 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 20/1037 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 20/12 Multiple coating or impregnating
• CPC Class Codes: C04B 20/123 Multiple coatings, for one of the coatings of which at least one alternative is described
• CPC Class Codes: C04B 2103/0067 the ingredients being formed in situ by chemical reactions or conversion of one or more of the compounds of the composition
• CPC Class Codes: C04B 2103/0095 Oxidising agents
• CPC Class Codes: C04B 2103/10 Accelerators; Activators
• CPC Class Codes: C04B 2103/42 Pore formers
• CPC Class Codes: C04B 2103/445 Gelling agents
• CPC Class Codes: C04B 2103/48 Foam stabilisers
• CPC Class Codes: C04B 22/002 Water
• CPC Class Codes: C04B 22/06 : Oxides, Hydroxides C04B22/0013 takes precedence
• CPC Class Codes: C04B 22/068 : Peroxides, e.g. hydrogen peroxide
• CPC Class Codes: C04B 24/12 : Nitrogen containing compounds organic derivatives of hydrazine hydrazine C04B22/00
• CPC Class Codes: C04B 24/129 : Compounds containing one or more nitrogen-to-nitrogen double bonds, e.g. azo-compounds
• CPC Class Codes: C04B 24/383 : Cellulose or derivatives thereof
• CPC Class Codes: C04B 28/02 : containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 28/04 : Portland cements
• CPC Class Codes: C04B 38/02 : by adding chemical blowing agents
• CPC Class Codes: C04B 40/0633 : Chemical separation of ingredients, e.g. slowly soluble activator
• CPC Class Codes: C09K 8/46 : containing inorganic binders, e.g. Portland cement
• CPC Class Codes: C09K 8/473 : Density reducing additives, e.g. for obtaining foamed cement compositions
• CPC Class Codes: C09K 8/516 : characterised by their form or by the form of their components, e.g. encapsulated material
• CPC Class Codes: C09K 8/518 : Foams
• CPC Class Codes: C09K 8/703 : Foams
• CPC Class Codes: Y10S 507/902 : Controlled release agent

Abstract

Improved methods of generating gas in and foaming well treating fluids introduced into a subterranean zone are provided. A method of the invention includes the steps of combining one or more gas generating chemicals with the well treating fluid and combining one or more delayed encapsulated activators having selected release times with the well treating fluid containing the gas generating chemicals so that the gas generating chemicals react with the delayed encapsulated oxidizing agent activators and gas and foam are formed in the treating fluid while the treating fluid is being pumped and after being placed in the subterranean zone.

Claims

1. An improved method of generating gas in and foaming an alkaline well treating fluid introduced into a subterranean zone penetrated by a well bore comprising the steps of:

(a) combining one or more gas generating chemicals with said well treating fluid;

(b) combining one or more delayed encapsulated activators having selected release times with said well treating fluid containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said one or more delayed encapsulated activators and gas and foam are formed in said treating fluid while said treating fluid is being pumped or at one or more times after said treating fluid has been placed in said subterranean zone, or both; and

(c) pumping said treating fluid formed in step (b) into said well bore and into said subterranean zone.

2. The method of claim 1 wherein said gas generating chemical is selected from the group consisting of hydrazine, azodicarbonamide, azobis(isobutyronitrile), p-toluene sulfonyl hydrazide, p-toluene sulfonyl semicarbazide, carbohydrazide, p-p′

-oxybis(benzenesulfonylhydrazide) and mixtures thereof.

3. The method of claim 1 wherein said activators in said one or more delayed encapsulated activators having selected release times are selected from the group consisting of alkali and alkaline earth metal salts of peroxide, persulfate, perborate, hypochlorite, hypobromite, chlorite, chlorate, iodate, bromate, chloroaurate, arsenate, antimonite and molybate anions.

4. The method of claim 1 wherein said one or more activators are solids and are encapsulated in coating materials selected from the group consisting of waxes, drying oils, polyurethanes and cross-linked partially hydrolyzed polyacrylics.

5. The method of claim 1 wherein said one or more activators are aqueous solutions and are encapsulated in a particulate porous solid material which remains dry and free flowing after absorbing an aqueous solution and through which said aqueous solution slowly diffuses.

6. The method of claim 5 wherein said particulate porous solid material is selected from the group consisting of metal oxides, metal salts of alumino-silicates and cross-linked porous synthetic polymeric materials.

7. The method of claim 5 wherein said particulate porous solid material in which said activators are encapsulated further comprises an external coating of a polymeric material through which said aqueous solution slowly diffuses and said activators are oxidizing agent activators.

8. The method of claim 7 wherein said polymeric material is selected from the group consisting of EDPM rubber, polyvinyldichloride (PVDC), nylon, waxes, polyurethanes and cross-linked partially hydrolyzed acrylics.

9. The method of claim 1 wherein said alkaline well treating fluid is an aqueous cement composition.

10. The method of claim 1 wherein said alkaline well treating fluid is an aqueous fracturing fluid.

11. The method of claim 1 which further comprises the step of combining a mixture of foaming and foam stabilizing surfactants with said well treating fluid.

12. The method of claim 11 wherein said mixture of foaming and foam stabilizing surfactants is comprised of an ethoxylated alcohol ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant and an alkyl or alkene amidopropyl dimethylamine oxide surfactant.

13. An improved method of generating gas in an alkaline well cement composition introduced into a subterranean zone penetrated by a well bore comprising the steps of:

(a) combining one or more gas generating chemicals selected from the group consisting of azodicarbonamide, carbohydrazide and mixtures thereof with said cement composition;

(b) combining one or more delayed encapsulated oxidizing agent activators having different selected release times with said cement composition containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said one or more delayed encapsulated oxidizing agent activators and gas is formed in said cement composition while said cement composition is being pumped and at one or more times after said cement composition has been placed in said subterranean zone, said oxidizing agent in said delayed encapsulated oxidizing agent activators having different release times being selected from the group consisting of ammonium persulfate, sodium persulfate, potassium persulfate, sodium chlorite, sodium chlorate, hydrogen peroxide, sodium perborate and sodium peroxy carbonate; and

(c) pumping said cement composition formed in step (b) into said well bore and into said subterranean zone.

14. The method of claim 13 wherein said one or more activators are solids and are encapsulated in coating materials selected from the group consisting of waxes, drying oils, polyurethanes and cross-linked partially hydrolyzed polyacrylics.

15. The method of claim 13 wherein said oxidizing agent activators are aqueous solutions and are encapsulated in a particulate porous solid material which remains dry and free flowing after absorbing an aqueous solution and through which said aqueous solution slowly diffuses.

16. The method of claim 15 wherein said particulate porous solid material is selected from the group consisting of metal oxides, metal salts of alumino-silicates and cross-linked porous synthetic polymeric materials.

17. The method of claim 15 wherein said particulate porous solid material in which said oxidizing agent activators are encapsulated further comprises an external coating of a polymeric material through which said aqueous solution slowly diffuses.

18. The method of claim 17 wherein said polymeric material is selected from the group consisting of EDPM rubber, polyvinyldichloride (PVDC), nylon, waxes, polyurethanes and cross-linked partially hydrolyzed acrylics.

19. The method of claim 13 wherein said cement composition is comprised of a hydraulic cement and sufficient water to form a pumpable slurry.

20. The method of claim 19 wherein said hydraulic cement is Portland cement or the equivalent.

21. The method of claim 19 wherein said water is selected from the group consisting of fresh water, unsaturated salt solutions and saturated salt solutions.

22. An improved method of generating gas in an alkaline well cement composition introduced into a subterranean zone penetrated by a well bore comprising the steps of:

(a) combining one or more gas generating chemicals selected from the group consisting of azodicarbonamide, carbohydrazide and mixtures thereof with said cement composition;

(b) combining one or more delayed encapsulated oxidizing agent activators having different selected release times with said cement composition containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said one or more delayed encapsulated oxidizing agent activators and gas is formed in said cement composition during one or more of the stages of;

pumping to foam said composition and provide thixotropy thereto;

after being placed in said subterranean zone during the static cement composition gel strength development stage to compensate for cement shrinkage due to fluid loss;

during the cement transition time to prevent the inflow of formation fluids; and

during setting of the cement to provide resiliency thereto, said oxidizing agent in said delayed encapsulated oxidizing agent activators having different release times being selected from the group consisting of ammonium persulfate, sodium persulfate, potassium persulfate, sodium chlorite, sodium chlorate, hydrogen peroxide, sodium perborate and sodium peroxy carbonate; and

(c) pumping said cement composition formed in step (b) into said well bore and into said subterranean zone.

23. An improved method of generating gas in a viscous alkaline well fracturing fluid which is introduced into a subterranean zone penetrated by a well bore, which forms fractures in said subterranean zone and then breaks into a thin fluid comprising the steps of:

(a) combining one or more gas generating chemicals with said fracturing fluid;

(b) combining one or more delayed encapsulated activators having selected release times with said fracturing fluid containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said delayed encapsulated activators and gas is formed in said fracturing fluid after fractures have been formed in said subterranean zone and during and after said fracturing fluid breaks into a thin fluid whereby said gas facilitates the back flow of said fracturing fluid and its removal from said fractures; and

(c) pumping said fracturing fluid formed in step (b) into said well bore and into said subterranean zone.

24. The method of claim 23 wherein said gas generating chemical is selected from the group consisting of azodicarbonamide, carbohydrazide and mixtures thereof.

25. The method of claim 23 wherein said activator in said one or more delayed encapsulated activators having selected release times are selected from the group consisting of alkali and alkaline earth metal salts of peroxide, persulfate, perborate, hypochlorite, hypobromite, chlorite, chlorate, iodate, bromate, chloroaurate, arsenate, antimonite and molybate anions.

26. The method of claim 23 wherein said one or more activators are solids and are encapsulated in coating materials selected from the group consisting of waxes, drying oils, polyurethanes and cross-linked partially hydrolyzed polyacrylics.

27. The method of claim 23 wherein said one or more activators are aqueous solutions and are encapsulated in a particulate porous solid material which remains dry and free flowing after absorbing an aqueous solution and through which said aqueous solution slowly diffuses.

28. The method of claim 27 wherein said particulate porous solid material is selected from the group consisting of metal oxides, metal salts of alumino-silicates and cross-linked porous synthetic polymeric materials.

29. The method of claim 27 wherein said particulate porous solid material in which said activators are encapsulated further comprises an external coating of a polymeric material through which said aqueous solution slowly diffuses.

30. The method of claim 29 wherein said polymeric material is selected from the group consisting of EDPM rubber, polyvinyldichloride (PVDC), nylon, waxes, polyurethanes and cross-linked partially hydrolyzed acrylics.

31. An improved method of generating gas in a viscous alkaline well fracturing fluid which is introduced into a subterranean zone penetrated by a well bore, which forms fractures in said subterranean zone and then breaks into a thin fluid comprising the steps of:

(a) combining one or more gas generating chemicals with said viscous alkaline fracturing fluid wherein said viscous alkaline fracturing fluid is a gelled and cross-linked aqueous fluid;

(b) combining one or more delayed encapsulated activators having selected release times with said fracturing fluid containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said delayed encapsulated activators and gas is formed in said fracturing fluid after fractures have been formed in said subterranean zone and during and after said fracturing fluid breaks into a thin fluid whereby said gas formed in said fracturing fluid is an acidic gas which facilitates the breaking of said viscous fracturing fluid into a thin fluid and whereby said gas facilitates the back flow of said fracturing fluid and its removal from said fractures; and

(c) pumping said fracturing fluid formed in step (b) into said well bore and into said subterranean zone.

32. An improved method of generating gas in a viscous alkaline well fracturing fluid which is introduced into a subterranean zone penetrated by a well bore, which forms fractures in said subterranean zone and then breaks into a thin fluid comprising the steps of:

(a) combining a gas generating chemical with said viscous alkaline fracturing fluid wherein said gas generating chemical is azodicarbonamide and wherein said viscous alkaline fracturing fluid is a gelled and cross-linked aqueous fluid;

(b) combining a delayed encapsulated activator having a selected release time, said activator being ammonium persulfate, with said fracturing fluid containing said gas generating chemicals formed in step (a) so that said gas generating chemicals react with said delayed encapsulated activators and gas is formed in said fracturing fluid after fractures have been formed in said subterranean zone and during and after said fracturing fluid breaks into a thin fluid whereby said gas formed in said fracturing fluid is an acidic gas which includes carbon dioxide and which facilitates the breaking of said viscous fracturing fluid into a thin fluid and whereby said gas facilitates the back flow of said fracturing fluid and its removal from said fractures; and

(c) pumping said fracturing fluid formed in step (b) into said well bore and into said subterranean zone.