Fuel level indicator for combustion tools

• US 6,722,550 B1
• Filed: 05/09/2003
• Issued: 04/20/2004
• Est. Priority Date: 05/09/2003
• Status: Expired due to Term

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Fabin, Joseph E., Ricordi, Christian Paul A.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US10/434,510
• Time in Patent Office: 347 Days
• Field of Search: 227/10, 227/130, 227/9, 227/8, 227/2, 123/456.C, 123/46.H, 123/46.R, 123/196.R, 173/20
• US Class Current: 123/46.0SC
• CPC Class Codes: B25C 1/08 operated by combustion pressure
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A combustion tool employing a replaceable pressurized fuel cell includes a fuel condition monitor system for monitoring and indicating fuel cell fuel condition. The fuel condition monitor system includes a fuel condition monitor for monitoring at least one of fuel cell pressure and fuel flow from the fuel cell, a control unit connected to the monitor for receiving fuel condition data sensed by the monitor, comparing the sensed data with preset values and determining fuel level in the fuel cell based on the determinations, a metering valve connected to the control unit, providing the exact amount of fuel based upon fuel cell condition, and an indicator connected to the control unit for providing an indication of fuel level. A method of monitoring and indicating combustion tool fuel cell condition includes providing a preset series of fuel cell condition values, monitoring fuel cell condition, obtaining fuel cell condition data, comparing the monitored data with preset values and determining whether there is sufficient fuel and providing a signal to an indicator.

Claims

1. A combustion tool employing a replaceable pressurized fuel cell, comprising:

a fuel condition monitor system for monitoring the condition of fuel in said fuel cell and for indicating the monitored condition to a user.

2. The tool of claim 1 further including a combustion chamber, and wherein said fuel condition monitor system includes a fuel condition monitor constructed and arranged to monitor said fuel cell condition between said fuel cell and said combustion chamber.

3. The tool of claim 1 wherein said fuel condition monitor system includes a pressure monitor configured for monitoring the pressure of fuel in said fuel cell.

4. The tool of claim 1 wherein said fuel condition monitor system includes a fuel flow monitor configured for monitoring fuel flow between said fuel cell and said tool.

5. The tool of claim 4 wherein said fuel flow monitor is taken from the group consisting of pressure switches, mechanically actuated optical switches and opto-electronics such as LED light sources and phototransistor receivers.

6. The tool of claim 3 further including a fuel cell metering valve and a combustion chamber, and wherein said fuel condition monitor is constructed and arranged to monitor fuel cell condition between said valve and said chamber.

7. The tool of claim 4 further including a fuel cell metering valve and a combustion chamber, and wherein said fuel condition monitor is constructed and arranged to monitor fuel cell condition between said valve and said chamber.

8. The tool of claim 1 further including a fuel condition monitor, a control unit connected to said fuel condition monitor, and an indicator connected to said control unit for providing an indication of said fuel cell condition to a user.

9. The tool of claim 8 wherein said indicator is configured for indicating at that there is sufficient fuel for only a limited number of combustion events.

10. The tool of claim 1 further including a fuel condition monitor and a control unit, wherein said fuel condition monitor and said control unit are connected to a fuel-metering valve of the tool, and said fuel condition monitoring system is configured for controlling the operation of the valve as a function of the monitored fuel condition.

11. The tool of claim 10 further including a temperature sensing device operatively connected to said fuel cell for monitoring fuel cell temperature, said temperature sensing, device connected to said control unit for providing signals to said control unit for influencing the operation of said valve as a function of the fuel condition of said fuel cell.

12. The tool of claim 10 further including an indicator connected to said control unit for displaying the monitored fuel cell condition.

13. The tool of claim 10 wherein said control unit is configured for comparing sensed fuel condition data with preset values and providing a visual indication of deviations from the preset values.

14. A fuel condition monitor system for monitoring the condition of fuel in a fuel cell of a combustion tool, and for indicating the monitored condition to a user, said system including:

a fuel condition monitor for monitoring at least one of fuel cell pressure and fuel flow from said fuel cell;

a control unit connected to said monitor for receiving fuel condition data sensed by said monitor, comparing said sensed data with preset values and determining fuel level in said fuel cell based on said determinations; and

an indicator connected to said control unit for providing a user with an indication of said fuel level in said fuel cell.

15. The system of claim 14 wherein the tool includes a fuel metering valve and said control unit is connected to said fuel metering valve, and further including a temperature sensor configured for sensing the temperature of said fuel cell and providing sensed temperature data to said control unit for corresponding adjustment of said valve.

16. A method of monitoring and indicating fuel cell condition of a fuel cell in a combustion tool, comprising:

providing a preset series of fuel cell condition values;

monitoring fuel cell condition and obtaining current fuel cell condition data;

comparing said monitored fuel cell condition data with said preset values;

determining the amount of fuel in said fuel cell; and

providing a signal to an indicator for indicating the amount of fuel in the fuel cell.

17. The method of claim 16 wherein said tool includes a fuel metering valve and said method further including:

controlling the operation of the metering valve as a function of said determination of the amount of fuel in said fuel cell.

18. The method of claim 16 further including:

providing a temperature sensor associated with said fuel cell;

monitoring the temperature of said fuel cell;

providing temperature data in said comparison of said monitored fuel cell condition data and said preset values;

determining the amount of fuel in said fuel cell as a function of temperature; and

adjusting a fuel-metering valve in said tool in response to said determination.

19. The method of claim 16 wherein said monitoring includes reading pressure values of fluid pressure in said fuel cell.

20. The method of claim 16 wherein said monitoring includes reading fuel flow values of a flow of fluid between a fuel metering valve connected to said fuel cell and a combustion chamber.