Canned pump with ultrasonic bubble detector

• US 6,722,854 B2
• Filed: 01/24/2001
• Issued: 04/20/2004
• Est. Priority Date: 01/24/2001
• Status: Expired due to Fees

• Current Assignee: Sundyne, LLC
• Original Assignee: Sundyne Corporation
• Inventors: Forsberg, Ronald A.
• Primary Examiner(s): ROBINSON, DANIEL LEON
• Application Number:
  US09/768,962
• Publication Number:
  US 20020098089A1
• Time in Patent Office: 1,182 Days
• Field of Search: 417/63, 417/369, 417/366, 417/367, 417/368, 417/370, 417/371
• US Class Current: 417/63
• CPC Class Codes: F04D 13/026 Details of the bearings
• CPC Class Codes: F04D 13/027 Details of the magnetic circuit
• CPC Class Codes: F04D 13/0633 Details of the bearings
• CPC Class Codes: F04D 15/0218 the condition being a liquid level or a lack of liquid supply
• CPC Class Codes: F04D 29/5806 Cooling the drive system
• CPC Class Codes: F04D 29/588 cooling or heating the machine F04D29/5886, F04D29/5893 take precedence
• CPC Class Codes: F05D 2240/61 Hollow

Abstract

An improved fluid detection mechanism for a canned motor pump includes a return passage which receives a fluid detector. The fluid detector is a bubble detector which can sense the presence of bubbles, or the lack of a fluid. The detector is preferably positioned in a return path for returning a cooling and lubricating pump fluid back to the pump chambers from the canned motor chamber. This location will likely be the hottest location and the lowest pressure location in the pump. This location provides a very good indication of when the motor is overheated. Also, the location provides a very good indication to identify the lack of adequate lubricating and cooling fluid being directed to the bearings. As such, the location provides benefits over the prior art.

Claims

1. A canned pump assembly comprising:

a pump impeller driven by a shaft, said shaft being driven to rotate by a motor rotor;

a housing defining a pump chamber including an inlet and a discharge portion, and said housing further including a shroud providing a sealed fluid chamber around said shaft and said motor rotor;

a drive for driving said rotor positioned outwardly of said shroud; and

a cooling system comprising a tap for tapping a fluid from said pump chamber, said tap directing fluid into said sealed chamber and over said motor rotor, and a return path for directing said tapped fluid back into said pump chamber, and a fluid detector positioned within said return path for detecting the presence of fluid in said return path.

2. A pump as recited in claim 1, wherein said fluid detector is a bubble detector which is capable of detecting the presence of bubbles, and the lack of fluid.

3. A pump as recited in claim 2, wherein said bubble detector includes a pair of spaced piezoelectric elements, and the presence or lack of fluid between said spaced elements is detected by said detector.

4. A pump as recited in claim 3, wherein said detector communicates with a control for taking corrective action should the amount of fluid between said elements be other than as expected.

5. A pump as recited in claim 1, wherein said detector takes correction actions if a lack of a predetermined amount of fluid is detected.

6. A pump as recited in claim 1, wherein a pair of bearings are positioned between said housing and said shaft, and said cooling fluid flowing over said bearings as well as said motor rotor.

7. A pump as recited in claim 6, wherein a portion of said fluid passes through said shaft and into said chamber for communicating with said rotor, said portion of said fluid moving into an outer housing chamber radially outward of a housing portion housing said bearing, and then to said return chamber.

8. A pump as recited in claim 1, wherein said tap is positioned further radially outwardly in said pump chamber than said return passage.

9. A pump as recited in claim 1, wherein said drive is a motor stator.

10. A pump as recited in claim 1, wherein said drive is a rotating magnetic element.

11. A canned pump assembly comprising:

a pump impeller driven by a shaft, said shaft being driven to rotate by a motor rotor;

a housing defining a pump chamber including an inlet and a discharge portion, and said housing further including a shroud providing a sealed fluid chamber around said shaft and said motor rotor, a pair of bearings positioned between said housing and said shaft;

a drive mechanism for driving said rotor positioned outwardly of said shroud; and

a cooling system comprising a tap for tapping a fluid from said pump chamber, said tap directing fluid into said sealed chamber and over said motor rotor, said fluid also flowing over said bearings, and there being a return path for directing said tapped fluid back into said pump chamber, and a fluid detector positioned within said return path for detecting the presence of fluid in said return line.

12. A pump as recited in claim 11, wherein a forward one of said bearings being associated with one return path, and a rearward one of said bearings along with said motor rotor being associated with said return path which receives said fluid detector.