Devices and methods for implanting fusion cages

• US 6,723,096 B1
• Filed: 08/28/2000
• Issued: 04/20/2004
• Est. Priority Date: 08/26/1999
• Status: Expired due to Fees

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: White, John L., Ray, Eddie F. III, Burkus, J. Kenneth, Dorchak, John D.
• Primary Examiner(s): O'Connor, Cary E.
• Assistant Examiner(s): Melson, Candice C.
• Application Number:
  US09/649,696
• Time in Patent Office: 1,331 Days
• Field of Search: 606/61, 606/57, 606/73, 623/17, 623/16, 623/17.16
• US Class Current: 606/86.00A
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2090/036 abutting on tissue or skin
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3021 frustoconical
• CPC Class Codes: A61F 2002/30217 hollow cones, e.g. tubular-like cones
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/30785 : parallel
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30789 : perpendicular with respect to each other
• CPC Class Codes: A61F 2002/3082 : Grooves
• CPC Class Codes: A61F 2002/30858 : Threads interrupted by grooves or sidewalls, e.g. flat sidewalls
• CPC Class Codes: A61F 2002/30861 : having threads of increasing or decreasing height
• CPC Class Codes: A61F 2002/30873 : Threadings machined on non-cylindrical external surfaces
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0067 : conical

Abstract

Methods and instrumentation for spinal interbody fusion are disclosed. The instruments and methods are particularly adapted for interbody fusion in an unreamed disc space. One instrument is a distractor assembly including a first distractor and a second distractor configured to be inserted in side-by-side relation in the disc space. Fusion cages adapted for insertion into an unreamed disc space are provided to enhance load distribution between adjacent vertebral bodies and lateral stability of the spinal column. The fusion cages may be inserted after distracting the disc space with the distractor assembly. Instruments for preparing the disc space through the inserted fusion cages or for use with the distractor assembly are also provided.

Claims

1. An apparatus insertable in a disc space between adjacent vertebrae, comprising:

a first fusion cage positionable at a first location in the disc space, said first fusion cage having a body extending between a leading end and a trailing end and defining a hollow interior opening at said trailing end; and

a spacer having a connector positionable in said trailing end opening of said first cage to secure said spacer to said first fusion cage, said spacer further including a spacing member spaced from said connector and positionable outside of said body when said spacer is secured to said first fusion cage, said spacing member having a guide surface opposite said first fusion cage, wherein said guide surface guides the insertion of a second fusion cage at a second location in the disc space that is spaced from said first fusion cage.

2. The apparatus of claim 1, wherein said body of said first fusion cage includes threads extending outwardly therefrom to engage the cortical bone of the adjacent vertebral endplate.

3. The apparatus of claim 1, wherein said connector has a cross-sectional shape that is received in form fitting engagement with a trailing end wall opening of said cage.

4. The apparatus of claim 1, further comprising bone growth material in said hollow interior of said first fusion cage.

5. The apparatus of claim 1, wherein said body includes an upper bearing surface and a lower bearing surface separated by a spacing distance, said spacing distance of said body being selected so that said body contacts the cortical bone of the upper vertebral endplate and the cortical bone of the lower vertebral endplate when the device is inserted in an unreamed disc space.

6. The apparatus of claim 5, wherein:

said body includes concave sidewalls extending between said upper and lower bearing surfaces; and

said spacing member includes a convex lateral surface opposite said guide surface positionable in one of said concave sidewalls.

7. The apparatus of claim 1, wherein said body includes an end nose at said leading end.

8. The apparatus of claim 7, wherein said end nose includes a rounded configuration and a recessed hole formed through said nose communicating with said hollow interior.

9. The apparatus of claim 1, wherein said body of said first fusion cage includes one or more threads engageable to cortical bone of the adjacent vertebrae with upper and lower bearing surfaces of said body contacting an adjacent vertebral endplate of the adjacent vertebrae.

10. The apparatus of claim 9, wherein said body defines a number of openings in said upper bearing surface and a number of openings in said lower bearing surface providing communication between said hollow interior and the adjacent vertebrae.

11. The apparatus of claim 10, wherein said one or more threads are configured to deposit bone from the adjacent vertebral endplate through said openings into said hollow interior as said first fusion cage is threaded into the disc space.

12. The apparatus of claim 9, wherein said one or more threads increase in depth from said leading end to said trailing end.

13. The apparatus of claim 12, wherein said one or more threads include:

a crest;

a leading face extending from said body to said crest;

a trailing face extending from said body to said crest, wherein at a midpoint between said leading face and said trailing face at its junction with said body, said crest is positioned more proximate said trailing end than said midpoint.

14. The apparatus of claim 13, wherein said leading face is convex and said trailing face is concave.

15. The apparatus of claim 14, wherein said threads have a depth of 1 mm at said leading end and a depth of 1.5 mm at said trailing end.

16. A method for inserting one or more fusion cages in the disc space between an upper vertebra and a lower vertebrae, comprising:

providing a fusion cage including a threaded body having a hollow interior extending between a trailing end and a leading end, the body further including an upper bearing surface and a lower bearing surface separated by a height, the height being substantially the same as the desired spacing between the intact endplates of the upper vertebra and lower vertebra, respectively;

accessing a disc space;

distracting the disc space; and

inserting the fusion cage in the disc space with endplates of the upper and lower vertebra substantially intact and in contact with the upper and lower bearing surfaces, respectively, of the fusion cage.

17. The method of claim 16, wherein said height is tapered to restore lordosis.

18. The method of claim 16, wherein the body defines a number of openings in each of the top and bottom bearing surfaces in communication with the hollow interior.

19. The method of claim 16, wherein the fusion cage includes a blunt nose at the leading end of the fusion cage, the blunt nose including a recess extending from the leading end into the nose towards the trailing end, the nose further including a hole formed in said recess communicating with the hollow interior.

20. The method of claim 16, further comprising placing bone growth material in said hollow interior.

21. The method of claim 16, wherein distracting the disc space includes distracting the disc space with a distractor having a body portion with an upper surface and a lower surface and a distraction height therebetween, said distraction height corresponding to the desired disc space height between adjacent vertebral endplates.

22. The method of claim 21, wherein said height at said leading end of said fusion cage is the same as said distraction height of said distractor.

23. The method of claim 16, further comprising:

providing a second fusion cage identical to the fusion cage; and

inserting the second fusion cage in the disc space in a second location spaced from the fusion cage.

24. The method of claim 23, further comprising:

connecting a spacer to the fusion cage to secure the spacer to the fusion cage, the spacer including a spacing member with a guide surface positionable along the fusion cage when the spacer is connected thereto; and

guiding insertion of the second fusion cage along the guide surface and into the second location in the disc space.

25. The method of claim 16, wherein the fusion cage includes threads extending outwardly from the body, the threads engaging the cortical bone of the vertebral end plates.

26. The method of claim 25, wherein the threads include a swept back profile toward the trailing end of the fusion cage.

27. The method of claim 26, wherein the threads increase in depth from the leading end to the trailing end of the fusion cage.

28. The method of claim 26, wherein the threads include:

a crest;

a convex leading wall extending between the body and the crest; and

a concave trailing wall extending between the body and the crest.