Surgical manipulator

• US 6,723,106 B1
• Filed: 08/24/2001
• Issued: 04/20/2004
• Est. Priority Date: 11/23/1998
• Status: Expired due to Fees

• Current Assignee: Microdexterity Systems Incorporated (Stryker Corporation)
• Original Assignee: Microdexterity Systems Incorporated (Stryker Corporation)
• Inventors: Stoughton, Robert, Stuart, J. Michael, Bronisz, Larry, Charles, Steve T.
• Primary Examiner(s): Shaver, Kevin
• Assistant Examiner(s): Priddy, Michael B.
• Application Number:
  US09/856,453
• Time in Patent Office: 970 Days
• Field of Search: 606/1, 606/130, 415/5, 744/905, 744/906, 901/28, 901/29
• US Class Current: 606/130
• CPC Class Codes: A61B 2034/304 including a freely orientable platform, e.g. so called 'Stewart platforms'
• CPC Class Codes: A61B 2034/742 Joysticks
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/77 Manipulators with motion or force scaling
• CPC Class Codes: B25J 17/0266 comprising more than two actuating or connecting rods
• CPC Class Codes: B25J 9/0072 of the hybrid type, i.e. having different kinematics chains
• CPC Class Codes: B25J 9/1065 with parallelograms

Abstract

A surgical manipulator (10) can manipulate a medical tool (12) with one or more degrees of freedom. In preferred embodiments, the manipulator (10) is a parallel mechanism including a plurality of arms (21, 22) pivotally supporting a medical tool (12), with the orientation of the medical tool (12) being adjusted by varying the position of joints (23, 24) mounted on the arms (21, 22). The motions of the joints (23, 24) can be controlled such that the tool (12) is pivoted about a virtual pivot point located within the body wall of a patient (30). The manipulator (10) can enhance the dexterity of an operator and enable the operator to perform medical procedures more easily than by hand.

Claims

1. A manipulator for use in medical procedures comprising:

first and second arms; and

a medical tool pivotably supported by the first and second arms,

the arms being movable independently of each other to manipulate the tool with at least one degree of freedom wherein each of the arms comprises first and second links connected to each other by a linear actuator for translating the second link with respect to the first link in a lengthwise direction of the second link.

2. A manipulator for use in medical procedures comprising:

first and second arms;

a medical tool pivotably supported by the first and second arms, and

a linear actuator pivotably supported by the arms and supporting the medical tool for movement along a linear path transverse to the arms;

the arms being movable independently of each other to manipulate the tool with at least one degree of freedom.

3. A manipulator for use in medical procedures comprising:

first and second arms; and

a medical tool pivotably supported by the first and second arms;

the arms being movable independently of each other to manipulate the tool with at least one degree of freedom wherein one of the arms has a first end and a second end capable of movement in three dimensions with respect to the first end.

4. A method of performing a medical procedure comprising:

pivotably supporting an elongated tool support having a tool mounted thereon by first and second independently movable arms;

inserting the tool support into an opening in a body wall of a patient; and

moving the arms so as to pivot the tool support about a virtual pivot point located in the body wall.

5. A method as claimed in claim 4 wherein the virtual pivot point is located approximately midway through a thickness of the body wall.

6. A method as claimed in claim 4 wherein each arm has a first end and a second end, including moving the second end of each arm in a plane with respect to its first end.

7. A method as claimed in claim 4 wherein each arm has a first end and a second end, including moving the second end of one of the arms in three dimensions with respect to its first end.

8. A method as claimed in claim 7, including moving the second end of the other arm in two dimensions with respect to its first end.

9. A method as claimed in claim 4 wherein each of the arms has a first end and a second end, including moving the second end of each of the arms in three dimensions with respect to its first end.

10. An apparatus for manipulating a medical tool within a patient'"'"'s body comprising:

a tube capable of insertion into a patient'"'"'s body;

a gimbals joint supported by the tube and having first and second axes of rotation;

a tool supported by the gimbals joint for pivoting about the first and second axes;

first and second elongated connectors extending through the tube to the gimbals joint; and

first and second actuators operatively connected to the first and second connectors, respectively, so as to exert force on the gimbals through the first and second connectors to pivot the tool about at least one of the first and second axes and wherein at least one of the first and second connectors can be rotated by the one of the first and second actuators to which it is operatively connected.

11. A manipulator for use in medical procedures comprising:

first and second arms; and

a medical tool pivotably supported by the first and second arms with each arm supporting the medical tool at a different location,

each arm having an associated first actuator for effecting longitudinal movement of the respective arm and an associated second actuator for effecting pivotal movement of the respective arm such that the arms are movable independently of each other in a longitudinal direction and a pivotal direction to manipulate the tool with at least three degrees of freedom.

12. A manipulator as claimed in claim 11 wherein the second actuator associated with each arm comprises a rotary actuator.

13. A manipulator as claimed in claim 12 wherein each rotary actuator comprises a brushless slotless DC motor.

14. A manipulator as claimed in claim 11 wherein the first arm is pivotable about a first axis and the second arm is pivotable about a second axis and the first and second axes are aligned with each other.

15. A manipulator as claimed in claim 14 wherein the first and second axes are vertical.

16. A manipulator as claimed in claim 14 wherein each arm comprises first and second links connected to each other by the first actuator for translating the second link with respect to the first link in a lengthwise direction of the second link perpendicular to the rotational axis of the arm.

17. A manipulator as claimed in claim 11 wherein each arm comprises a plurality of links connected in series, each link being movable with respect to an adjoining one of the links.

18. A manipulator as claimed in claim 11 wherein each of the arms comprises first and second links connected to each other by the first actuator for translating the second link with respect to the first link in a lengthwise direction of the second link.

19. A manipulator as claimed in claim 18 wherein each first actuator comprises a linear motor.

20. A manipulator as claimed in claim 19 wherein each first actuator comprises a brushless linear DC motor.

21. A manipulator as claimed in claim 11 including a linear actuator pivotably supported by the arms and supporting the medical tool for movement along a linear path transverse to the arms.

22. A manipulator as claimed in claim 21 wherein the linear actuator comprises a brushless linear DC motor.

23. A manipulator as claimed in claim 11 including a tool support on which the tool is mounted and which is capable of being inserted into a patient'"'"'s body and which is pivotably supported by the arms.

24. A manipulator as claimed in claim 11 including a controller coordinating movement of the arms to maintain the tool support aligned with a virtual pivot point.

25. A manipulator as claimed in claim 24 wherein a location of the virtual pivot point along the tool support can be varied by the controller.

26. A manipulator as claimed in claim 11 wherein each arm has a first end and a second end constrained to movement in a plane with respect to the first end.

27. A manipulator as claimed in claim 11 one of the arms has a first end and a second end capable of movement in three dimensions with respect to the first end.

28. A manipulator as claimed in claim 11 wherein each of the arms has a first end and a second end capable of movement in three dimensions with respect to the first end.

29. A manipulator as claimed in claim 11 wherein the first arm has a first end and a second end capable of movement in three dimensions with respect to the first end, and the second arm has a first end and a second end capable of movement in three dimensions with respect to the first end of the second arm.

30. A manipulator as claimed in claim 11 wherein the first arm comprises first and second linear actuators, a first link movable by the first linear actuator in a lengthwise direction of the first link, a second link movable by the second linear actuator in a lengthwise direction of the second link, a third link pivotably connected to the second link, and a fourth link pivotably connected to the first link and to the third link.

31. A manipulator as claimed in claim 30 wherein the second arm includes a third linear actuator and a fifth link connected to the third linear actuator for translation in a lengthwise direction of the fifth link.

32. A manipulator as claimed in claim 31 wherein the second arm includes a sixth link pivotably connected to the fifth link.

33. An apparatus for manipulating a medical tool within a patient'"'"'s body comprising:

a tube capable of insertion into a patient'"'"'s body;

a gimbals joint supported by the tube and having first and second axes of rotation;

a tool supported by the gimbals joint for pivoting about the first and second axes;

first and second elongated connectors extending through the tube to the gimbals joint; and

first and second actuators operatively connected to the first and second connectors, respectively, so as to exert force on the gimbals through the first and second connectors to pivot the tool about at least one of the first and second axes and wherein the first and second connectors are capable of acting in compression and tension.

34. An apparatus as claimed in claim 33 wherein the first and second actuators translate the first and second connectors in a lengthwise direction of the connectors.

35. An apparatus as claimed in claim 33 wherein the first and second axes are perpendicular to each other.

36. An apparatus as claimed in claim 33 wherein each of the first and second connectors has an arcuate transverse cross section.

37. An apparatus as claimed in claim 33 wherein the gimbals joint includes an outer portion rotatably supported by the tube and an inner portion which supports the tool and which is disposed inside and rotatably supported by the outer portion.

38. An apparatus as claimed in claim 37 wherein one of the connectors is connected to the inner portion and the other connector is connected to the outer portion of the gimbals joint.

39. An apparatus as claimed in claim 37 wherein each of the connectors is connected to the inner portion of the gimbals joint.

40. An apparatus as claimed in claim 33 wherein at least one of the first and second connectors can be rotated by the one of e first and second actuators to which it is operatively connected.

41. An apparatus as claimed in claim 33 wherein at least one of the first and second connectors is connected to the gimbals joint through a gear.

42. An apparatus as claimed in claim 33 wherein at least one of the first and second connectors can pivot the tool by exerting a camming force on the gimbals joint.

43. An apparatus as claimed in claim 33 wherein the tool is rotatably supported by the gimbals joint for rotation about a third axis transverse to the first and second axes.

44. An apparatus as claimed in claim 43 wherein the three axes are orthogonal to each other.

45. An apparatus as claimed in claim 43 including a third actuator and a shaft rotated by the third actuator and connected between the third actuator and the tool.

46. An:

apparatus as claimed in claim 45 wherein each of the actuators is detachably connected to one of the connectors or the shaft.