Pre-hung door corner spacer/retainer clips and pre-hung door assembly

• US 6,725,604 B1
• Filed: 07/17/2002
• Issued: 04/27/2004
• Est. Priority Date: 07/17/2002
• Status: Active Grant

• Current Assignee: Doorframer Incorporated
• Original Assignee: Doorframer Incorporated
• Inventors: Vanderpan, Ronald D.
• Primary Examiner(s): Thompson, II, Hugh B.
• Application Number:
  US10/198,606
• Time in Patent Office: 650 Days
• Field of Search: 493/80, 206/591, 206/594, 206/325, 206/321, 522/041, 527/15, 526/564, 526/569, 248/220.1, 248/201, 403/401, 403/402, 403/403, 403/382
• US Class Current: 49/380
• CPC Class Codes: B65D 2581/055 Plastic in general, e.g. foamed plastic, molded plastic, extruded plastic
• CPC Class Codes: B65D 81/055 Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors B65D81/058 takes precedence
• CPC Class Codes: E06B 7/28 Other arrangements on doors or windows, e.g. door-plates, windows adapted to carry plants, hooks for window cleaners edge protecting devices for door leaves E06B3/88; special glazing; emergency glazing; double glazing E06B3/66

Abstract

A door framing apparatus provided wherein a set of four spacer/retainer clips permits easy installation of a pre-hung door jamb assembly by a single installer. The clips maintain a uniform reveal space around the door, protects the assemblies from damage during shipping and holds the door together during shipment and installation.

Claims

1. A clip for temporarily securing a door to a first door jamb member and a second door jamb member, the clip comprising:

a base region;

a first and second flaps that extend down from the base region and attach to a first and second edge of the base region;

a support member that is attached to the base region at the intersection of the first and second edges of the base region, the support member extending down from the base region; and

a bracket having a first and second portion that is positioned underneath the base region of the clip wherein a first door jamb member is positionable between the first portion of the bracket and the first flap, a second door jamb member is positionable between the second portion of the bracket and the second flap and the ends of the first door jamb member and the second door jamb member are postionable within the support member.

2. The clip of claim 1, wherein a first door jamb member is secured to the first flap and the second door jamb member is secured to the second flap and the ends of the first and second door jamb members are secured to the support member.

3. The clip of claim 2, wherein the clip is secured to the first door jamb member and the second door jamb member of a pre-hung door assembly and wherein a door is held shut by the base region.

4. The clip of claim 3 further comprises a protective ridge attached at a third edge of the base region, the protective ridge protecting the pre-hung door assembly from damage.

5. The clip of claim 4, wherein the protective ridge is integrally formed with the base region.

6. The clip of claim 3, wherein the clip comprises a plastic material.

7. The clip of claim 6, wherein the first and second flaps and the support member further comprise score lines so that the base region and bracket are removed when the door has been installed leaving the support member and the first and second flaps attached to the door jamb members.

8. The clip of claim 1 further comprises a protective ridge attached at a third edge of the base region, the protective ridge protecting the jamb members onto which the clip is installed from damage.

9. The clip of claim 8, wherein the base region further comprises a triangular region having the first, second and third edges wherein the first and second edges are of equal length and the third edge comprises the hypotenuse of the triangle.

10. The clip of claim 9, wherein the angle opposite of the third edge is 90°

.

11. The clip of claim 10, wherein the first and second flaps are positioned perpendicular to the base region and the protective ridge is positioned perpendicular to the base region.

12. The clip of claim 1, wherein the base region further comprises a triangular region having the first, second and third edges wherein the first and second edges are of equal length and the third edge comprises the hypotenuse of the triangle.

13. The clip of claim 1, wherein the first and second portions of the bracket meet at substantially a right angle and the bracket is located in the center of the base region.

14. The clip of claim 13, wherein the first and second portions of the bracket have a predetermined thickness that is substantially equal to a desired space between the jamb members and the door.

15. A clip for temporarily securing a bottom of a door to a door jamb assembly having a horizontal door jamb member and a first and second vertical door jamb member and a door that is positioned within the door jamb assembly between the door jamb members, the clip comprising:

a base region;

a first and second flaps that extend down from the base region and attach to a first and second edge of the base region; and

a spacer that is positioned underneath the base region of the clip wherein, when the clip is attached to a corner of the door, the first vertical door jamb member is positionable between the spacer and the first flap and the door is positionable between the spacer and the second flap.

16. The clip of claim 15, wherein the first flap is capable of being attached to the first vertical door jamb member and the second flap is capable of being attached to the door.

17. The clip of claim 16, wherein the clip is capable of being secured to the first door jamb member and the door of the pre-hung door assembly and wherein the door is held in a fixed position by the second flap.

18. The clip of claim 17 further comprises a protective ridge attached at a third edge of the base region, the protective ridge protecting the pre-hung door assembly from damage.

19. The clip of claim 18, wherein the protective ridge is integrally formed with the base region.

20. The clip of claim 17, wherein the clip comprises a plastic material.

21. The clip of claim 20, wherein the first and second flaps further comprise score lines so that the base region and spacer are removed when the door has been installed leaving the first and second flaps attached to the door jamb member and the door, respectively.

22. The clip of claim 15 further comprises a protective ridge attached at a third edge of the base region, the protective ridge protecting the jamb members onto which the clip is installed from damage.

23. The clip of claim 22, wherein the base region further comprises a trapezoid region having the first, second and third edges wherein the first and second edges are non parallel and of equal length and the third edge comprises a base of the trapezoid.

24. The clip of claim 23, wherein the first and second flaps are positioned perpendicular to the base region and the protective ridge is positioned perpendicular to the base region.

25. The clip of claim 24, wherein the spacer has a predetermined thickness that is substantially equal to a desired space between the jamb members and the door.

26. The clip of claim 15, wherein the base region further comprises a trapezoid region having a first, second and third edges wherein the first and second edges are non parallel and of equal length and the third edge comprises a base of the trapezoid.

27. The clip of claim 15, wherein the second flap further comprises an elongated flap that is wrapped around the first door jamb member and attached to the door.

28. A clip for temporarily securing a door to a first door jamb member and a second door jamb member, the clip comprising:

a base region;

a first and second flaps that extend down from the base region and attach to a first and second edge of the base region;

a support member that is attached to the base region at the intersection of the first and second edges of the base region, the support member extending down from the base region; and

a protective ridge attached at a third edge of the base region, the protective ridge protecting the jamb members onto which the clip is installed from damage.

29. The clip of claim 28, wherein a first door jamb member is secured to the first flap and the second door jamb member is secured to the second flap and the ends of the first and second door jamb members are secured to the support member.

30. The clip of claim 29, wherein the clip is secured to the first door jamb member and the second door jamb member of a pre-hung door assembly and wherein a door is held shut by the base region.

31. The clip of claim 30, wherein the clip comprises a plastic material.

32. The clip of claim 31, wherein the first and second flaps and the support member further comprise score lines so that the base region and bracket are removed when the door has been installed leaving the support member and the first and second flaps attached to the door jamb members.

33. The clip of claim 28 further comprising a bracket having a first and second portion that is positioned underneath the base region of the clip wherein a first door jamb member is positionable between the first portion of the bracket and the first flap, a second door jamb member is positionable between the second portion of the bracket and the second flap and the ends of the first door jamb member and the second door jamb member are postionable within the support member.

34. The clip of claim 33, wherein the first and second portions of the bracket meet at substantially a right angle and the bracket is located in the center of the base region.

35. The clip of claim 34, wherein the first and second portions of the bracket have a predetermined thickness that is substantially equal to a desired space between the jamb members and the door.

36. The clip of claim 28, wherein the protective ridge is integrally formed with the base region.

37. The clip of claim 28, wherein the base region further comprises a triangular region having the first, second and third edges wherein the first and second edges are of equal length and the third edge comprises the hypotenuse of the triangle.

38. The clip of claim 37, wherein the first and second flaps are positioned perpendicular to the base region and the protective ridge is positioned perpendicular to the base region.

39. A clip for temporarily securing a bottom of a door to a door jamb assembly having a horizontal door jamb member and a first and second vertical door jamb members and a door that is positioned within the door jamb assembly between the door jamb members, the clip comprising:

a base region;

a first and second flaps that extend down from the base region and attach to a first and second edge of the base region; and

a protective ridge attached at a third edge of the base region, the protective ridge, when attached to a corner of the door, adapted to extend vertically above the jamb members and protecting the jamb members onto which the clip is installed from damage.

40. The clip of claim 39, wherein the first flap is capable of being attached to the first vertical door jamb member and the second flap is capable of being attached to the door.

41. The clip of claim 40, wherein the clip is capable of being secured to the first door jamb member and the door of a pre-hung door assembly and wherein a door is held in a fixed position by the second flap.

42. The clip of claim 41, wherein the clip comprises a plastic material.

43. The clip of claim 42, wherein the first and second flaps further comprise score lines so that the base region and spacer are removed when the door has been installed leaving the first and second flaps attached to the door jamb member and the door, respectively.

44. The clip of claim 39 further comprising a spacer that is positioned underneath the base region of the clip wherein a first door jamb member is positionable between the spacer and the first flap and a door is positionable between the spacer and the second flap.

45. The clip of claim 44, wherein the base region further comprises a trapezoid region having the first, second and third edges wherein the first and second edges are non parallel and of equal length and the third edge comprises a base of the trapezoid.

46. The clip of claim 45, wherein the first and second flaps are positioned perpendicular to the base region and the protective ridge is positioned perpendicular to the base region.

47. The clip of claim 46, wherein the spacer has a predetermined thickness that is substantially equal to a desired space between the jamb members and the door.

48. The clip of claim 39, wherein the protective ridge is integrally formed with the base region.

49. The clip of claim 39, wherein the base region further comprises a trapezoid region having the first, second and third edges wherein the first and second edges are non parallel and of equal length and the third edge comprises a base of the trapezoid.

50. The clip of claim 39, wherein the second flap further comprises an elongated flap that is wrapped around the first door jamb member and attached to the door.

51. A clip for temporarily securing a bottom of a door to a door jamb assembly having a horizontal door jamb member and a first and second vertical door jamb members and a door that is positioned within the door jamb assembly between the door jamb members, the clip comprising:

a base region; and

a first and second flaps that extend down from the base region and attach to a first and second edge of the base region, the ends of the first and second flaps being joined together and adapted to wrap around the first vertical door jamb member that extends beyond the door to secure the door to the first vertical jamb member.

52. The clip of claim 51, further comprising a protective ridge attached at a third edge of the base region, the protective ridge protecting the jamb members onto which the clip is installed from damage.

53. The clip of claim 52, wherein the protective ridge is integrally formed with the base region.

54. The clip of claim 51, wherein the clip comprises a plastic material.

55. The clip of claim 51 further comprising a spacer that is positioned underneath the base region of the clip wherein a first door jamb member is positionable between the spacer and the first flap and a door is positionable between the spacer and the second flap.

56. The clip of claim 55, wherein the spacer has a predetermined thickness that is substantially equal to a desired space between the jamb members and the door.

57. The clip of claim 51, wherein the base region further comprises a trapezoid region having the first, second and third edges wherein the first and second edges are non parallel and of equal length and the third edge comprises a base of the trapezoid.

58. The clip of claim 57, wherein the first and second flaps are positioned perpendicular to the base region and the protective ridge is positioned perpendicular to the base region.

59. A clip for a pre-hung door assembly having a door jamb assembly having a horizontal door jamb member and a first and second vertical door jamb members and a door that is positioned within the door jamb assembly between the door jamb members, the clip comprising:

a protecting ridge that is capable of resting on a first vertical door jamb member and a corner of the door within the door assembly, the protecting ridge also extending vertically above the vertical door jamb member to protect the first vertical door jamb member from damage;

a first flap that extends down from the protective ridge towards the door, the first flap capable of being attached to the door; and

a second flap that extends down from the protective ridge towards the first vertical door jamb member, the second flap capable of being attached to the first vertical door jamb member and also adapted to be attached over the end of the vertical door jamb member that extends past the door to protect the end of the first vertical door jamb member.

60. The clip of claim 59, wherein the protective ridge is integrally formed with a base region.

61. The clip of claim 59, wherein the clip comprises a plastic material.

62. The clip of claim 59, wherein the first and second flaps are positioned perpendicular to the base region.

63. A clip capable of being attached to a pre-hung door assembly, having a door jamb assembly having a horizontal door jamb member and a first and second vertical door jamb members and a door that is positioned within the door jamb assembly between the door jamb members, the clip comprising:

a protecting ridge that is adapted rest on a bottom end of the first vertical door jamb member and a bottom corner of the door, the protecting ridge extending vertically above the first vertical door jamb member and door to protect the first vertical door jamb member and door from damage during shipping; and

a flap that extends down from the protective ridge towards the first vertical door jamb assembly, the flap capable of being attached over a bottom end of the first vertical door jamb member when the clip is installed onto a corner of the pre-hung door assembly, the clip, when attached to the corner of the pre-hung door assembly, holding the door in a fixed position during installation and shipping and protecting the bottom end of the first vertical door jamb member and the bottom end of the door from damage during shipping and installation.