Rotary punching apparatus

• US 6,725,751 B1
• Filed: 11/06/2000
• Issued: 04/27/2004
• Est. Priority Date: 11/05/1999
• Status: Expired due to Fees

• Current Assignee: Formtek, Inc. (Mestek Incorporated)
• Original Assignee: Formtek, Inc. (Mestek Incorporated)
• Inventors: Surina, Michael
• Primary Examiner(s): Shoap, Allan N.
• Assistant Examiner(s): PRONE, JASON D
• Application Number:
  US09/706,923
• Time in Patent Office: 1,268 Days
• Field of Search: 83/49, 833/37, 833/04, 833/05, 836/22, 836/69, 836/70, 836/87, 836/91
• US Class Current: 83/49
• CPC Class Codes: B21D 28/36 using rotatable work or tool holders
• CPC Class Codes: Y10T 83/0572 Plural cutting steps effect progressive cut
• CPC Class Codes: Y10T 83/8834 Successively acting
• CPC Class Codes: Y10T 83/9389 Shear type
• CPC Class Codes: Y10T 83/943 Multiple punchings
• CPC Class Codes: Y10T 83/944 Multiple punchings

Abstract

A rotary punching apparatus for punching openings in a moving web workpiece the openings having a predetermined length along the longitudinal axis of the web and having a pair of die assemblies located on opposite sides of the path of the web and a drive for rotating the assemblies, a leading die mounted on one assembly, and being moveable for generally radially so as to punch a die opening through the web, a mating die recess punched in the other of the assemblies; and, a trailing die adjacent to the leading die, being located to punch the web at a point adjacent the punched die opening so as to punch a second die opening in the web, the first die opening and the trailing die opening together defining a continuous opening having a predetermined length along the web. Also disclosed is a method of rotary punching by use of such apparatus.

Claims

1. A rotary punching apparatus for punching elongate openings in a moving web workpiece the elongate openings having a predetermined length along the longitudinal axis of the web and comprising;

two die assemblies located on opposite sides of the path of the web workpiece, and power means for rotating the assemblies;

a first die mounted on one said assembly of said assemblies, and movement means for moving said first die generally outwardly relative to said one assembly so as to punch a first die opening through said web;

a second die on said one assembly adjacent to said leading die, said second die being located to engage and punch the web whereby to punch a continuation of said first die opening in said web, thereby defining a continuous opening, and;

a third die cooperating with said first and said second dies, whereby to pierce said web and further define and expand said continuous opening.

16. A rotary punching apparatus as claimed in claim 1 and including power operated means for rotating said die assemblies, the power operated means being operable intermittently so as to punch the openings at desired longitudinal spacings along the axis of the web, and whereby the assemblies are held stationary where openings are not required so as to permit the web to pass between the assemblies without openings being punched.

17. A rotary punching apparatus as claimed in claim 16 wherein the power operated means comprises an intermittently operable motor.

18. A rotary punching apparatus as claimed in claim 17, and further including intermittently operable clutch means, whereby to disconnect said power operated means from said die assemblies.

2. A rotary punching apparatus for punching elongate openings in a moving web workpiece the elongate openings having a predetermined length along the longitudinal axis of the web and comprising;

two die assemblies located on opposite sides of the path of the web workpiece, and power means for rotating the assemblies;

at least a leading die mounted on one said assembly of said assemblies, and movement means for moving said leading die generally outwardly relative to said one assembly so as to punch a first die opening through said web;

a trailing die on said one assembly adjacent to said leading die, said trailing die being located to engage and punch the web whereby to punch a continuation of said first die opening in said web, thereby defining a continuous opening which is elongated along the axis of the web, having a predetermined length along said longitudinal axis of said web and;

a die recess in the other of said assemblies registering with said leading and trailing dies.

3. A rotary punching apparatus as claimed in claim 2 in which said trailing die operates to continue and to extend said first die opening.

4. A rotary punching apparatus as claimed in claim 2 wherein the assemblies are mounted in a cantilever fashion in a stand located along one side edge only, of the web path, the assemblies being long enough to extend partly across the web to locate the dies along the desired piercing axis of the web.

5. A rotary punching apparatus as claimed in claim 2 including leading die operating cam means, in said one assembly the leading die extending into said assembly and terminating in cam follower means located to be engaged by the cam means.

6. A rotary punching apparatus as claimed in claim 2 including trailing die operating cam means in said one assembly, the trailing die extending into the assembly and terminating in cam follower means located to be engaged by the cam means.

7. A rotary punching apparatus as claimed in claim 2, and wherein there are two sets of said leading and trailing dies, mounted at spaced locations around said one die assembly, and wherein there are at least two sets of said die recesses, registering with respective said sets of said leading and trailing dies.

8. A rotary punching apparatus as claimed in claim 2, and including a second hole punch die, and a second hole punch recess, registering therewith.

9. A rotary punching apparatus as claimed in claim 2, and including at least one recess in said one of said assemblies, for slidably receiving said leading die, said at least one recess being located along an axis which is off set relative to a radius of said at least one said assembly.

10. A rotary punching apparatus as claimed in claim 2 including a third die cooperating with said leading and trailing dies, whereby to pierce said web and further define said continuous opening.

11. A rotary punching apparatus as claimed in claim 10, and wherein said third die is fixed to said one of said assemblies, and wherein said third die defines two punching surfaces, said punching surfaces being located at an obtuse angle to one another.

12. A rotary punching apparatus as claimed in claim 2 including a hole punch die moveable radially relative to said assembly operable to punch a further opening in the web spaced axially along the longitudinal axis of the web from said elongate opening punched by the leading and trailing dies, and a hole punch die recess in said other assembly.

13. A rotary punching apparatus as claimed in claim 12, including hole punch die operating cam means in said one assembly, the hole punch die extending into the assembly and terminating in cam follower means located to be engaged by the cam means.

14. A rotary punching apparatus as claimed in claim 2 and including knock out means to eject the struck out web portions from the recesses in said other of said assemblies.

15. A rotary punching apparatus as claimed in claim 14, wherein said knock out means are movable in a generally radial fashion relative to said other of said die assemblies, and including means for moving said knock out means.

19. The method of punching an elongate opening in a continuously moving web work piece and comprising the steps of passing said web work piece between a pair of rotary die assemblies, one of said die assemblies carrying a leading movable die, and a trailing movable die adjacent to one another, said leading and trailing movable dies being movable upon rotation of said one of said assembly, whereby to move sequentially outwardly from said assembly, and punch said web work piece, said leading die punching a leading edge of said elongate opening, and said trailing die cooperating with said leading die to continue said elongate opening, and said leading and trailing dies punching side edges of said elongate opening between said leading and trailing edges.

20. The method as claimed in claim 19, including the step of punching said web work piece by means of third die means cooperating with said leading and trailing dies, whereby to pierce said web and further define said elongate opening.

21. The method as claimed in claim 20, including a step of further punching a further opening in said web work piece, by means of a hole punch die spaced from said leading and trailing die, whereby to punch said web work piece with two spaced apart openings.