Extandable exterior rearview mirror assembly

• US 6,726,337 B2
• Filed: 10/01/2001
• Issued: 04/27/2004
• Est. Priority Date: 03/12/1999
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: van de Ven, Michiel Pieter, Whitehead, Peter John
• Primary Examiner(s): Robinson, Mark A.
• Application Number:
  US09/968,523
• Publication Number:
  US 20020021506A1
• Time in Patent Office: 939 Days
• Field of Search: 359/841, 359/872, 359/873, 359/881, 248/477, 248/478, 248/480, 248/549, 248/900
• US Class Current: 359/841
• CPC Class Codes: B60R 1/078 easily removable; mounted for bodily outward movement, e.g. when towing
• CPC Class Codes: Y10S 248/90 Movable or disengageable on impact or overload

Abstract

An extendable exterior rearview mirror assembly includes a mirror subassembly, a bracket which is adapted for mounting to a vehicle, and a support which mounts the mirror subassembly to the bracket. Support extends into the housing which is movable along the support. The housing includes a retracted position and at lease one outboard position, which define a direction of extension. The mirror assembly further includes a drive assembly which is supported in the housing and drivingly coupled to the support. The drive assembly selectively moves the housing along the support. The mirror assembly further includes a clutch mechanism which drivingly decouples the drive assembly from the support when a force of sufficient magnitude is applied to the housing in the direction of extension such that the housing can be manually moved along the support.

Claims

1. An electrically extendable exterior rearview mirror assembly comprising:

a mirror subassembly having a housing including a reflective element;

a bracket adapted for mounting to a vehicle;

a support pivotally mounting said mirror subassembly to said bracket, said support comprising a pair of support arms, said at-least-one support arms extending into said housing, said mirror subassembly being movable along said support arms in a direction of extension or retraction and having a fully retracted viewing position and at least one outboard viewing position for said mirror subassembly, and said support arms having outboard ends and being interconnected at said outboard ends; and

a drive assembly drivingly coupled to said support at said outboard ends of said support arms, said drive assembly selectively moving said mirror subassembly along said support arms, and said drive assembly disengaging from said support when a force is applied to said housing in said direction of extension or refraction whereby said mirror subassembly can be manually moved along said support in said direction of extension or retraction.

2. The electrically extendable exterior rearview mirror assembly according to claim 1, wherein said support arms are interconnected at their outboard ends by a an interconnecting member, said member being coupled to said drive assembly.

3. The electrically extendable exterior rearview minor assembly according to claim 2, wherein said member is releasably coupled to said drive assembly wherein said member decouples from said drive assembly when said force is applied.

4. The electrically extendable exterior rearview mirror assembly according to claim 2, wherein said drive assembly includes a motor and a belt, said belt being coupled to said member, said motor driving said belt to move said housing along said support.

5. The electrically extendable exterior mirror assembly according to claim 4, wherein said drive assembly further includes a drive pulley and an idler pulley, said belt extending around said drive pulley and said idler pulley, and said motor driving said drive pulley.

6. The electrically extendable exterior rearview mirror assembly according to claim 2, further comprising a clutch, said clutch drivingly decoupling said drive assembly from said member when said force of sufficient magnitude is applied to said mirror subassembly in said direction of extension such that said mirror subassembly can be manually moved along said support.

7. The electrically extendable exterior rearview mirror assembly according to claim 2, said drive assembly includes at least one drive member, said drive member being drivingly coupled to said interconnecting member at to thereby move said mirror subassembly along said support arms.

8. The electrically extendable exterior rearview mirror assembly according to claim 7, wherein said drive member engages said interconnecting member to thereby move said minor subassembly along said support arms.

9. The electrically extendable exterior rearview minor assembly according to claim 8, wherein said drive member comprises a lead screw.

10. The electrically extendable exterior rearview minor assembly according to claim 8, wherein said drive member comprises a belt.

11. The electrically extendable exterior rearview mirror assembly according to claim 10, wherein said belt comprises a timing belt.

12. The electrically extendable exterior rearview mirror assembly according to claim 8, further comprising a clutch, said clutch drivingly decoupling said drive assembly from said support when a force of sufficient magnitude is applied to said mirror subassembly into said direction of extension such that said mirror subassembly can be manually moved along said support.

13. The electrically extendable exterior rearview minor assembly according to claim 12, wherein said interconnecting member includes said clutch.

14. The electrically extendable exterior rearview mirror assembly according to claim 12, wherein said drive assembly includes a motor, a motor drive gear, and a driven gear, said driven gear driving said drive member.

15. The electrically extendable exterior rearview mirror assembly according to claim 14, wherein said driven gear includes said clutch.

16. The electrically extendable exterior rearview mirror assembly according to claim 7, wherein said housing of said mirror subassembly includes a pair of sleeves, said support arms extending into said sleeves.

17. The electrically extendable exterior rearview mirror assembly according to claim 16, wherein said housing is slidably mounted on said support arms by said sleeves.

18. The electrically extendable exterior rearview mirror assembly according to claim 2, wherein each of said support arms includes a distal end portion and a proximal end portion, said proximal end portions pivotally mounting said mirror subassembly to said bracket.

19. The electrically extendable exterior rearview mirror assembly according to claim 1, wherein said drive assembly includes a lead screw, said support arms being interconnected by a member at their respective outboard ends, and said lead screw extending through said member and drivingly engaging said member to thereby move said mirror assembly along said support arms.

20. The electrically extendable exterior rearview mirror assembly according to claim 19, Wherein said member includes flexible thread engaging portions whereby said flexible thread engaging portions disengage from said lead screw when a force is applied to said housing in said direction of extension thus permitting manual adjustment of said housing along said support.

21. The electrically extendable exterior rearview mirror assembly according to claim 1, further comprising a break-away mounting, said break-away mounting providing limited pivotal movement of said support about said bracket.

22. The electrically extendable exterior rearview minor assembly according to claim 1, wherein said support arms are visible exteriorly of said rearview mirror assembly when said mirror subassembly is in said outboard position.

23. An electrically extended exterior rearview mirror assembly comprising:

a mirror subassembly having a housing and a reflective element;

a bracket adapted for mounting to a vehicle;

a pair of support arms pivotally mounting said minor subassembly to said bracket, said support arms extending into said housing, and said mirror subassembly being movable along said support arms and having a fully retracted viewing position and at least one outboard viewing position for said mirror subassembly, and said support arms being substantially within said housing when said subassembly is fully retracted and said support arms being visible exteriorly of said rearview mirror assembly when said mirror subassembly is moved to said outboard position; and

a drive assembly drivingly coupled to outboard ends of said support arms, said drive assembly selectively moving said mirror subassembly along said support arms.

24. The electrically extendable exterior rearview mirror assembly according to claim 23, wherein said support arms arc interconnected by a member, said drive assembly drivingly coupling to said member to selectively move said minor subassembly along said support arms.

25. The electrically extendable exterior rearview minor assembly according to claim 24, further comprising a clutch, said clutch drivingly decoupling said drive assembly from said support arms when a force of sufficient magnitude is applied to said mirror subassembly into a direction of extension of said mirror assembly such that said mirror subassembly can be manually moved along said support.

26. The electrically extendable exterior rearview minor assembly according to claim 25, wherein said interconnecting member includes said clutch.

27. The electrically extendable exterior rearview mirror assembly according to claim 26, wherein said drive assembly includes a lead screw and a motor, said motor driving said lead screw to drivingly engage said interconnecting member through said clutch.

28. The electrically extendable exterior rearview mirror assembly according to claim 27, wherein said lead screw is supported by said housing.

29. An electrically extendable exterior rearview mirror assembly comprising:

a mirror subassembly having a housing and a reflective element supported in said housing;

a bracket adapted for mounting to a vehicle;

a pair of support arms pivotally mounting said mirror subassembly to said bracket, said support arms extending into said housing, and said mirror subassembly being one outboard viewing position for said mirror subassembly, and said support arms being substantially within said housing when said subassembly is fully retracted and said support arms being visible exteriorly of said rearview mirror assembly when said mirror subassembly is moved to stud outboard position;

a drive assembly drivingly coupled to said support arms, said drive assembly selectively moving said mirror subassembly along said support arms, said support arms being connected by an interconnecting member, said drive assembly driving coupling to said interconnecting member to selectively move said mirror subassembly along said support arms, said drive assembly including a lead screw and a motor, said lead screw being supported by opposed end walls of said housing; and

said interconnecting member including a clutch, and said motor driving said lead screw to drivingly engage said interconnecting member through said clutch, and said clutch drivingly decoupling said drive assembly from said support arms when a force of sufficient magnitude is applied to mirror subassembly into a direction of extension of said mirror assembly such that said mirror subassembly can be manually moved along said support.

30. The electrically extendable exterior rearview mirror assembly according to claim 29, wherein said support arms are interconnected by said interconnecting member at their respective outboard ends.

31. The electrically extendable exterior rearview minor assembly according to claim 29, wherein said interconnecting member includes flexible threaded engaging portions whereby said flexible thread engaging portions disengage from said lead screw when a force is applied to said housing in a direction of extension or retraction thus permitting manual adjustment of said housing along said support arms, said flexible thread engaging portions defining said clutch.

32. The electrically extendable exterior rearview minor assembly according to claim 29, wherein said housing of said mirror assembly includes a pair of sleeves, said support arms extending into said sleeves.

33. The electrically extendable exterior rearview mirror assembly according to claim 29, further comprising a break-away mounting, said break-away mounting providing limited pivotal movement of said support about said bracket.