Depth adjustment for a fixed base router

• US 6,726,414 B2
• Filed: 09/17/2002
• Issued: 04/27/2004
• Est. Priority Date: 09/17/2002
• Status: Expired due to Fees

• Current Assignee: One World Technologies (Techtronic Industries Company Limited)
• Original Assignee: One World Technologies (Techtronic Industries Company Limited)
• Inventors: Long, Charles Keith, Watson, Elton Lee, Pientka, Matthew James
• Primary Examiner(s): Cadugan, Erica
• Application Number:
  US10/245,151
• Publication Number:
  US 20040052600A1
• Time in Patent Office: 588 Days
• Field of Search: 409/182, 409/181, 409/175, 409/210, 409/218, 409/214, 144/136.95, 144/154.5, 144/371, 451/344, 451/358, 303/77
• US Class Current: 409/182
• CPC Class Codes: B23Q 16/024 and by converting a continuous movement into a linear indexing movement
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: Y10T 409/306608 End mill [e.g., router, etc.]
• CPC Class Codes: Y10T 409/308176 with position indicator or limit means
• CPC Class Codes: Y10T 409/308624 with limit means to aid in positioning of cutter bit or work [e.g., gauge, stop, etc.]

Abstract

A fixed base router is provided comprising a base having a central bore. The router includes an adjusting ring rotatably affixed to a base upper end, being coaxial with the central bore, and having a series of gear teeth formed thereto defining a ring gear. A motor housing, including a motor for imparting rotational motion to a tool holder, is threadably engaged with the adjusting ring. A pinion gear, journaled for rotation relative to the base, is engaged with the ring gear, and is coupled for rotation with a dial extending from the base. The base is adapted to prevent rotation of the motor housing relative thereto, such that rotation of the adjusting ring axially translates the motor housing relative to the base. The router includes a scale and indicator for indicating fine adjustment of the motor housing relative to the base.

Claims

1. A fixed base router comprising:

a base having a lower planar surface, an upper end, a central bore, and a handle affixed thereto;

an adjusting ring rotatably affixed to the base upper end, coaxial with the central bore, the adjusting ring having a series of gear teeth defining a ring gear;

a motor housing including a motor secured therein for imparting rotational movement to a tool holder extending from the motor housing, the motor housing having an external thread formed thereabout; and

a pinion gear journaled for rotation relative to the base and engaged with the ring gear, the pinion gear having a dial which rotates with the pinion gear relative to the base;

wherein one of the adjusting ring and base has an internal thread formed therein, engaged with the motor housing external thread, and the other of the adjusting ring and base is adapted to prevent rotation of the motor housing relative thereto, such that rotation of the adjusting ring axially translates the motor housing relative to the base; and

wherein one of the base and dial includes a scale, and the other of the base and dial includes an indicator for indicating fine adjustment of the motor housing axial position relative to the base.

2. The fixed base router of claim 1, wherein the internal thread is formed within the adjusting ring and engaged with the motor housing external thread, and the base central bore is adapted to prevent rotation of the motor housing relative to the fixed base such that rotation of the adjusting ring threadably cooperates with the motor housing to axially translate the motor housing relative to the base.

3. The fixed base router of claim 1, wherein the motor housing has a longitudinal slot formed therealong and the base includes a pin extending from the base central bore and into the longitudinal slot.

4. The fixed base router of claim 1, wherein a user may rotate the adjusting ring for coarse adjustment of the motor housing axial position relative to the base, and the user may rotate the dial for fine adjustment of the motor housing axial position relative to the base.

5. The fixed base router of claim 1, further comprising a coarse scale oriented about the adjusting ring, and a corresponding indicator affixed to the base for indicating coarse adjustment of the motor housing axial position relative to the base.

6. The fixed base router of claim 5, wherein the coarse scale is further defined as an annular ring having a series of indicia formed thereabout, the coarse scale being rotatable relative to the adjusting ring.

7. The fixed base router of claim 1, wherein the fine adjustment scale is oriented about the dial and the fine adjustment indicator is affixed to the base.

8. The fixed base router of claim 7, wherein the scale is further defined as an annular ring having a series of indicia formed thereabout, the scale being rotatable relative to the dial.

12. The fixed base router of claim 1, further comprising a coarse scale oriented about the adjusting ring, and a corresponding indicator affixed to the base for indicating coarse adjustment of the motor housing axial position relative to the base.

13. The fixed base router of claim 12, wherein the coarse scale is further defined as an annular ring having a series of indicia formed thereabout, the coarse scale being rotatable relative to the adjusting ring.

9. A fixed base router comprising:

a base having a lower planar surface, an upper end, a central bore and a handle affixed thereto;

an adjusting ring rotatably affixed to the base upper end, coaxial with the central bore, the adjusting ring having an internal thread formed therein and a series of gear teeth defining a ring gear;

a motor housing including a motor secured therein for imparting rotational movement to a tool holder extending from the motor housing, the motor housing having an external thread formed thereabout, being threadably engaged with the adjusting ring internal thread, and the motor housing being adapted to prevent rotation of the motor housing relative to the base such that rotation of the adjusting ring axially translates the motor housing relative to the base; and

a pinion gear journaled for rotation relative to the base and engaged with the ring gear, the pinion gear having a dial which rotates with the pinion gear relative to the base;

wherein one of the base and dial includes a scale, and the other of the base and dial includes an indicator for indicating fine adjustment of the motor housing axial position relative to the base.

10. The fixed base router of claim 9, wherein the motor housing has a longitudinal slot formed along the motor housing and the base includes a pin extending from the base central bore and into the longitudinal slot.

11. The fixed base router of claim 9, wherein a user may rotate the adjusting ring for coarse adjustment of the motor housing axial position relative to the base, and the user may rotate the dial for fine adjustment of the motor housing axial position relative to the base.

14. The fixed base router of claim 9, wherein the fine adjustment scale is oriented about the dial and the fine adjustment indicator is affixed to the base.

15. The fixed base router of claim 14, wherein the scale is further defined as an annular ring having a series of indicia formed thereabout, the scale being rotatable relative to the dial.

16. A fixed base router comprising:

a base having a lower planar surface, an upper end, a central bore, a pin projecting into the central bore, and a handle affixed to the base;

an adjusting ring rotatably affixed to the base upper end, coaxial with the central bore, the adjusting ring having an internal thread formed therein and a series of gear teeth defining a ring gear;

a motor housing including a motor secured therein for imparting rotational movement to a tool holder extending from the motor housing, the motor housing having an external thread formed thereabout, being threadably engaged with the adjusting ring internal thread, and the motor housing including a longitudinal slot formed therealong and cooperating with the pin on the base for preventing rotation of the motor housing relative to the base such that rotation of the adjusting ring axially translates the motor housing relative to the base; and

a pinion gear journaled for rotation relative to the base and engaged with the ring gear, the pinion gear having a dial which rotates with the pinion gear relative to the base;

wherein the adjusting ring includes a scale and the base includes an indicator for indicating coarse adjustment of the motor housing axial position relative to the base;

wherein the dial includes a scale and the base includes an indicator for indicating fine adjustment of the motor housing axial position relative to the base; and

wherein a user may rotate the adjusting ring for coarse adjustment of the motor housing axial position relative to the base, and the user may rotate the dial for fine adjustment of the motor housing axial position relative to the base.

17. A fixed base attachment for a router, the fixed base attachment comprising:

a base having a lower planar surface, an upper end, a central bore and a handle affixed to the base, the central bore being sized to receive an externally threaded motor housing which includes a motor secured therein for imparting rotational movement to a tool holder extending from the motor housing, and the central bore being adapted to prevent rotation of the motor housing relative to the base;

an adjusting ring rotatably affixed to the base upper end, coaxial with the central bore, the adjusting ring having an internal thread formed therein for threadably cooperating with a motor housing external thread such that rotation of the adjusting ring axially translates the motor housing relative to the base, and the adjusting ring having a series of gear teeth defining a ring gear; and

a pinion gear journaled for rotation relative to the base and engaged with the ring gear, the pinion gear having a dial which rotates with the pinion gear relative to the base;

wherein one of the base and dial includes a scale, and the other of the base and dial includes an indicator for indicating fine adjustment of the motor housing axial position relative to the base.