Stent delivery system

• US 6,726,714 B2
• Filed: 08/09/2001
• Issued: 04/27/2004
• Est. Priority Date: 08/09/2001
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: DiCaprio, Fernando, Taylor, Kyle P., Seppala, Jan D.
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US09/925,385
• Publication Number:
  US 20030033000A1
• Time in Patent Office: 992 Days
• Field of Search: 623/1.11, 623/1.23, 604/148, 604/508, 604/509, 604/510, 606/108, 606/191, 606/194, 606/192, 606/198, 606/195
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve

Abstract

This invention relates to catheters used for delivering medical devices. The catheter incorporates sleeves which aid in containing the medical device on the catheter, wherein the sleeves have portions comprising high modulus material to aid in the function of the sleeves.

Claims

1. A catheter system comprising:

a catheter comprising an expandable distal portion constructed and arranged for expanding the outer diameter of said catheter from a contracted state to an expanded state, the expandable distal portion having a first end, a second end and a center portion between the first and second ends;

a stent positioned around said distal portion of said catheter, said stent having a contracted condition and being expandable to an expanded condition, and being sized in said contracted condition to closely surround said catheter in the contracted state, said stent having at least an end portion lying over said expandable portion of said catheter; and

a stent retaining sleeve in the region of the distal portion of the catheter and positioned around the catheter, having a first end connected to the catheter, and a second end, the first end of the stent retaining sleeve being axially fixed relative to the first end of the expandable distal portion and the second end of the stent retaining sleeve lying over said end portion of said stent, wherein the stent retaining sleeve comprises;

a first sleeve in the region of said distal portion of said catheter and positioned around said catheter, having a first end connected to said catheter, and a second end; and

a first band bonded to the first sleeve, wherein a portion of the first sleeve is positioned between the first band and the expandable distal portion of the catheter, the first band being positioned entirely between the first end and the second end of the first sleeve.

2. The catheter system of claim 1, the second end of the first sleeve lying over said end portion of said stent.

3. The catheter system of claim 2 wherein said expansible distal portion comprises a balloon having at least one cone portion mounted on a shaft of the catheter and wherein the first band is positioned over the cone portion when the balloon is in its contracted state.

4. The catheter system of claim 3 wherein said stent is expanded by expansion of said balloon.

5. The catheter system of claim 3, said first sleeve being formed from polyurethane.

6. The catheter system of claim 3, said first sleeve being formed from any elastomer able to be expanded with a balloon angioplasty catheter, and formable into a thin-walled tube.

7. The catheter system of claim 3, wherein the first band comprises a high modulus material relative to the first sleeve material.

8. The catheter system of claim 7, further comprising a second band bonded to the first sleeve over the cone portion of the balloon, positioned between the first sleeve and the balloon, wherein the second band comprises a high modulus material relative to the first sleeve material.

9. The catheter system of claim 8, said bands being formed in the shape of a coil.

10. The catheter system of claim 3, wherein the first band comprises a metal.

11. The catheter system of claim 3, wherein the first band is fully embedded with the first sleeve over the cone of the balloon.

12. The catheter system of claim 11 wherein the first band comprises a high modulus material having a Shore D scale hardness of equal to or greater than 55.

13. The catheter system of claim 3 wherein the first sleeve comprises a material selected from the group consisting of urethanes, styrenics, silicones, natural rubbers, nylons, latex, polyether amides and polyolefin copolymers, and wherein the first sleeve material has a Shore D scale hardness of 70A-55D.

14. The catheter system of claim 3 wherein the first band comprises a high modulus material having a Shore D scale hardness of equal to or greater than 55.

15. The catheter system of claim 3, wherein said first sleeve covering said end of said stent on said catheter when said catheter is in the contracted state, said catheter and stent cooperatively constructed and arranged for expansion of said catheter from said contracted state to said expanded state and to cause said first sleeve and first band to recede relatively axially, drawing said first sleeve from over said stent, thereby releasing said end of the stent from said catheter.

16. The catheter system of claim 3 further comprising:

a second sleeve in the region of said distal portion of said catheter and positioned around said catheter, having a first end connected to said catheter, and a second end lying over an end portion of said stent, the second sleeve opposingly situated relative to the first sleeve; and

a second band bonded to the sleeve, wherein a portion of the second sleeve is positioned between the second band and the expandable distal portion of the catheter, wherein the second band comprises a high modulus material relative to the second sleeve material and said second sleeve covering said end of said stent on said catheter when said catheter is in the contracted state, said catheter and stent cooperatively constructed and arranged for expansion of said catheter from said contracted state to said expanded state and to cause said second sleeve and second band to recede relatively axially, drawing said second sleeve from over said stent, thereby releasing said end of the stent from said catheter.

17. The catheter system of claim 1, wherein first end of the stent retaining sleeve is bonded to the first end of the expandable distal portion.

18. A catheter system comprising:

a catheter comprising an expandable distal portion constructed and arranged for expanding the outer diameter of said catheter from a contracted state to an expanded state, said expandable distal portion being a balloon having at least one cone portion;

a first sleeve in the region of said distal portion of said catheter and positioned around said catheter, having a first end gripped to said catheter, and a second end, said first sleeve comprising a first member and a second member, said members both having first and second ends, the first sleeve further comprising a first band of high modulus material relative to the members, wherein the first end of the first member is gripped to the catheter and the second end of the first member is connected to the first band and wherein the first end of the second member is connected to the first band, whereby the first band is between the first and second members.

19. The catheter system of claim 18, further comprising a stent positioned around said distal portion of said catheter, said stent having a contracted condition and being expandable to an expanded condition, and being sized in said contracted condition to closely surround said catheter in the contracted state, said stent having at least an end portion lying over said expandable portion of said catheter, wherein the second end of the second member extends over an end of the stent.

20. The catheter system of claim 19, further comprising a second sleeve in the region of said distal portion of said catheter and positioned around said catheter, the second sleeve being opposingly situated relative to the first sleeve and having a first end gripped to said catheter, and a second end lying over a second end portion of said stent, said second sleeve comprising a first member and a second member, said members both having first and second ends, the second sleeve further comprising a first band of high modulus material relative to the members, wherein the first end of the first member is gripped to the catheter and the second end of the first member connected to the first band and wherein the first end of the second member is connected to the first band and the second end of the second member extends over an end of the stent.

21. The catheter system of claim 20, wherein the first bands comprise a high modulus material having a Shore D scale hardness of equal to or greater than 55.

22. The catheter system of claim 18, the balloon having a first end, a second end and a center portion between the first and second ends, wherein at least one cone portion is positioned between the first end and the center portion of the balloon, the catheter system further comprising a stent positioned around the balloon, said stent having a first end portion, a second end portion and a contracted condition, the stent being expandable from the contracted condition to an expanded condition and being sized in said contracted condition to closely surround said balloon in the contracted state, the first end of the first sleeve being axially fixed relative to the first end of the balloon and the second end of the first sleeve lying over an end portion of said stent.

23. The catheter system of claim 18, wherein first end of the first sleeve is bonded to the first end of the balloon.