Sewing apparatus and sewing method

• US 6,729,254 B2
• Filed: 12/27/2001
• Issued: 05/04/2004
• Est. Priority Date: 12/27/2000
• Status: Expired due to Fees

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Terao, Akira, Mamiya, Toshiyuki
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US10/026,891
• Publication Number:
  US 20020078871A1
• Time in Patent Office: 859 Days
• Field of Search: 112/475.04, 112/475.05, 112/475.18, 112/475.19, 112/475.23, 112/80.16, 112/80.23, 112/80.3, 112/470.06, 112/80.31, 112/80.01, 112/102.5
• US Class Current: 112/475.19
• CPC Class Codes: D05B 1/02 for making single-thread seams
• CPC Class Codes: D05B 19/12 characterised by control of operation of machine
• CPC Class Codes: D05B 21/00 Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
• CPC Class Codes: D05B 39/00 Workpiece carriers for automatically controlling movement of work-carrier to obtain particular configuration of seam D05B21/00; in general A41H15/00
• CPC Class Codes: D05B 73/005 Doors or covers for accessing inner parts of the machine; Security devices therefor
• CPC Class Codes: D05B 85/10 Hollow needles
• CPC Class Codes: D05C 15/26 with provision for producing patterns
• CPC Class Codes: D05C 5/04 by input of recorded information, e.g. on perforated tape
• CPC Class Codes: D05C 7/00 Special-purpose or automatic embroidering machines

Abstract

A sewing apparatus performs sewing operation on a work piece that moves along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angular cutting a portion of an end portion of the hollow needle that penetrates the work piece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle. In the sewing apparatus, Tatami stitches are formed on the work cloth with a plurality of stitches. First, a plurality of stitches are formed in a first stitching direction along a line angled between 20° and 160° with respect to a needle tip opening direction. Then, by controlling direction of movement of the work cloth so that the stitches in a second stitching direction proceed to an area opposite to the needle tip opening direction, a plurality of stitches are formed in a second stitching direction opposite to the first stitching direction, following and in parallel with the stitches formed in the first stitching direction.

Claims

1. A method for performing sewing operation on a workpiece that is movable in all directions along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angularly cutting a portion of an end of the hollow needle that penetrates the workpiece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle, comprising the steps of:

forming a plurality of stitches in a first stitching direction; and

forming a plurality of stitches in a second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction, by controlling direction of movement of the workpiece so that the stitches in the second stitching direction are preceded by a movement of the workpiece opposite to the needle tip opening direction.

2. The method according to claim 1, wherein the step of forming the plurality of stitches in the first stitching direction and the step of forming the plurality of stitches in the second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction, by controlling direction of movement of the workpiece so that the stitches in the second stitching direction proceed to an area opposite to the needle tip opening direction, are repeatedly performed in sequence.

3. The method according to claim 1, wherein the plurality of stitches are formed on a workpiece in a direction along a line that is angled between 20 and 160 degrees with respect to the needle tip opening direction.

4. The method according to claim 3, wherein a predetermined sewing area on the workpiece is filled with the plurality of stitches formed in the first and second stitching directions.

5. The method according to claim 3, wherein the plurality of stitches are formed in a direction along a line that is angled between 45 and 135 degrees with respect to the needle tip opening direction.

6. The method according to claim 1, wherein the needle tip opening direction is a direction of a line segment extending from an extreme tip of the hollow needle to an upper end of the hollow needle across an axis of the hollow needle, which is projected on the X-Y plane.

7. A method for performing sewing operation on a workpiece that is movable in all directions along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angularly cutting a portion of an end of the hollow needle that penetrates the workpiece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle, comprising a step of forming a plurality of stitches on a workpiece in a direction along a line that is angled between 20 and 160 degrees with respect to the needle tip opening direction.

8. The method according to claim 7, further comprising a step of forming a plurality of stitches in a second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction of between 20 and 160 degrees with respect to the needle opening direction, by controlling direction of movement of the workpiece so that the stitches in the second stitching direction proceed to an area opposite to the needle tip opening direction.

9. The method according to claim 8, wherein the step of forming a plurality of stitches in the first stitching direction and the step of forming a plurality of stitches in the second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction, by controlling direction of movement of the workpiece so that the stitches in the second stitching direction proceed to an area opposite to the needle tip opening direction, are repeatedly performed in sequence.

10. The method according to claim 9, wherein a predetermined sewing area on the workpiece is filled with the plurality of stitches formed in the first and second stitching directions.

11. The method according to claim 7, wherein the plurality of stitches are formed in a direction along a line angled between 45 and 135 degrees with respect to the needle tip opening direction.

12. The method according to claim 7, wherein the needle tip opening direction is a direction of a line segment extending from an extreme tip of the hollow needle to an upper end of the hollow needle across an axis of the hollow needle, which is projected on the X-Y plane.

13. A sewing apparatus that performs sewing operation on a workpiece including a workpiece movement controller that controls movement of the workpiece in all directions along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angularly cutting a portion of an end of the hollow needle that penetrates the workpiece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle, comprising:

a stitch forming unit that forms a plurality of stitches in a first stitching direction and forms a plurality of stitches in a second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction, by the workpiece movement controller controlling direction of movement of the workpiece so that the stitches in the second stitching direction are preceded by a movement of the workpiece opposite to the needle tip opening direction.

14. The sewing apparatus according to claim 13, wherein the stitch forming unit repeatedly forms, in sequence, the plurality of stitches in the first stitching direction and the plurality of stitches in the second stitching direction opposite to the first stitching direction, following and in parallel with the plurality of stitches formed in the first stitching direction, by the workpiece movement controller controlling direction of movement of the workpiece so that the stitches in the second stitching direction proceed to an area opposite to the needle tip opening direction.

15. The sewing apparatus according to claim 13, wherein the plurality of stitches are formed on a workpiece in a direction along a line that is angled between 20 and 160 degrees with respect to the needle tip opening direction.

16. The sewing apparatus according to claim 15, wherein a predetermined sewing area on the workpiece is filled with the plurality of stitches formed in the first and second stitching direction.

17. The sewing apparatus according to claim 15, wherein the plurality of stitches are formed in a direction along a line that is angled between 45 and 135 degrees with respect to the needle tip opening direction.

18. The sewing apparatus according to claim 13, wherein the needle tip opening direction is a direction of a line segment extending from an extreme tip of the hollow needle to an upper end of the hollow needle across an axis of the hollow needle and projected on the X-Y plane.

19. A sewing apparatus that performs sewing operation on a workpiece that is movable in all directions along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angularly cutting a portion of an end of the hollow needle that penetrates the workpiece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle, comprising:

a stitch forming unit that forms a plurality of stitches on a workpiece in a direction along a line that is angled between 20 and 160 degrees with respect to the needle tip opening direction.

20. A patterned cloth that is formed by performing sewing operation on a workpiece that is movable in all directions along an X-Y plane perpendicular to an axial direction of a hollow needle having an inclined opening that is formed by angularly cutting a portion of an end of the hollow needle that penetrates the workpiece with respect to the axial direction of the hollow needle, by reciprocating the hollow needle in a penetrating direction, using a thread threaded in the hollow needle, comprising:

a plurality of stitches formed in a stitching direction along a line angled between 20 and 160 degrees with respect to a needle tip opening direction that is a direction of a line segment extending in a direction normal to a middle of the arc-shaped cut surface.