Modularized power supply

• US 6,731,523 B2
• Filed: 12/13/2000
• Issued: 05/04/2004
• Est. Priority Date: 05/12/1999
• Status: Expired due to Term

• Current Assignee: DET International Holding Limited (Delta Electronics Incorporated)
• Original Assignee: Ascom Energy Systems AG (Delta Electronics Incorporated)
• Inventors: Jitaru, Ionel
• Primary Examiner(s): Berhane, Adolf D.
• Application Number:
  US09/737,500
• Publication Number:
  US 20010040812A1
• Time in Patent Office: 1,238 Days
• Field of Search: 363/65, 363/67, 363/68, 363/69, 363/70, 363/71
• US Class Current: 363/65
• CPC Class Codes: H01F 27/06 Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 1/0204 using means for thermal conduction connection in the thickness direction of the substrate H05K1/0207 takes precedence
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/086 for inductive purposes, e.g. printed inductor with ferrite core
• CPC Class Codes: H05K 2201/09063 Holes or slots in insulating substrate not used for electrical connections
• CPC Class Codes: H05K 2201/10166 Transistor
• CPC Class Codes: H05K 2201/10416 Metallic blocks or heatsinks completely inserted in a PCB

Abstract

A modular power supply. A plurality of power supply modules and a system control circuit for controlling the power supply modules are provided. Each power supply module has a power circuit coupled to a power input of the module for receiving an input power current and produces an output power current at a power output of the module. The power circuits each include at least one switching element for switching the input power current or the output power current of a module. The power circuits further include a control circuit input that is coupled directly to the respective said switching device. The system control circuit includes a control circuit output bus for connecting to the control circuit inputs of each of the power modules and provides a respective signal to each module for directly controlling the respective switching devices.

Claims

1. A modular power supply, comprising:

a plurality of power supply modules, each power supply module having a power circuit coupled to a power input of the module for receiving an input power current and for producing an output power current at a power output of the module, said power circuits each including at least one switching element for switching the respective said input power current or the respective said output power current, said power circuits each further including a control circuit input that is coupled directly to the respective said switching element; and

a system control circuit for controlling said power supply modules, said system control circuit having a control circuit output bus for connecting to the respective said control circuit inputs of each of said power modules and providing a respective control signal to each said module for directly controlling the respective said switching elements in such manner that said modules may be controlled independently of each other.

2. The device of claim 1, wherein said power circuits each include at least one sensing element for sensing a condition of the respective said input power current or the respective said output power current, said power circuits each further including a control circuit output that is coupled directly to the respective said sensing elements for providing a respective sense signal to said system control circuit, and wherein said system control circuit further includes a control circuit input bus for connecting to the respective said control circuit outputs of each of said power modules and directly receiving said respective sense signals from said modules.

3. The modular power supply of claim 1, wherein said power outputs of said modules are coupled together to provide a power output for the power supply.

4. The modular power supply of claim 2, wherein said power outputs of said modules are coupled together to provide a power output for the power supply.

5. A method for forming a power supply, comprising:

providing a plurality of power supply modules, each power supply module having a power circuit coupled to a power input of the module for receiving an input power current and for producing an output power current at a power output of the module, said power circuits each including at least one switching device for switching the respective said input power current or the respective said output power current, said power circuits each further including a control circuit input directly coupled to the respective said switching device;

providing a system control circuit having a control circuit output bus for connecting to the respective said control circuit inputs of each of said power modules; and

directly controlling the respective said switching devices by providing respective control signals for controlling each of said modules on said control circuit output bus independently of one another.

6. The method of claim 5, further comprising providing each said power circuits with at least one sensing element for sensing a condition of the respective said input power current or the respective said output power current, providing each said power circuits with a control circuit output that is coupled directly to the respective said sensing elements for providing a respective sense signal to said system control circuit, providing said system control circuit with a control circuit input bus for connecting to the respective said control circuit outputs of each of said power modules, and directly receiving said respective sense signals from said modules.

7. The method of claim 5, further comprising providing a system input filter having a power input and a power output coupled to each of the power inputs of said modules, sequencing said power modules to increase the ripple frequency of the current through said power input of said system input filter, and providing the size of said system input filter to be smaller than would be required without said step of sequencing.

8. The method of claim 5, wherein said step of providing said system control circuit includes providing programmable control thereof, the method further comprising the steps of programming said system control circuit to provide a program of output currents from said modules, and subsequently reprogramming said system control circuit to provide a different program of output currents from said modules.

9. The method of claim 5, further comprising coupling the power outputs of the modules together to provide a power output for the power supply.

10. The method of claim 6, further comprising coupling the power outputs of the modules together to provide a power output for the power supply.

11. The method of claim 7, further comprising coupling the power outputs of the modules together to provide a power output for the power supply.

12. The method of claim 8, further comprising coupling the power outputs of the modules together to provide a power output for the power supply.