Flexible high-impedance interconnect cable having unshielded wires

• US 6,734,362 B2
• Filed: 11/07/2002
• Issued: 05/11/2004
• Est. Priority Date: 12/18/2001
• Status: Expired due to Term

• Current Assignee: Precision Interconnect Corporation
• Original Assignee: The Ludlow Company LP (Johnson Controls International plc)
• Inventors: Buck, Arthur, Daane, Laurence A.
• Primary Examiner(s): Nguyen, Chau N.
• Application Number:
  US10/290,590
• Publication Number:
  US 20030111255A1
• Time in Patent Office: 551 Days
• Field of Search: 174/113.R, 174/117.F, 174/36
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 7/041 attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
• CPC Class Codes: H01B 7/0892 incorporated in a cable of non-flat configuration

Abstract

A cable assembly has a number of wires each having a central conductor and a surrounding insulating layer. Each wire is unshielded from the other wires, so that the conductor is the only conductive portion of the wire. Each wire has a first end and an opposed second end. The first ends of the wires are secured to each other in a flat ribbon portion in a first sequential arrangement, and the second ends of the wires are secured to each other in the same sequence as the first arrangement, with indicia identifying a selected wire in the sequence. The intermediate portions of the wires are detached from each other, and a sheath having a braided conductive shield may loosely encompass the wires, permitting significant flexibility of the cable.

Claims

1. A cable assembly comprising:

a plurality of wires, each having a first end and an opposed second end;

the first ends of the wires being arranged in a first sequence;

the second ends of the wires being arranged in a second sequence based on the first sequence;

the wires having intermediate portions between the first and second ends, the intermediate portions of each wire being detached from the intermediate portions of others of the wires;

a conductive shield loosely surrounding the intermediate portions of the wires;

the wires each having a single central conductor surrounded by a nonconductive insulating layer; and

the insulating layer of each wire directly contacting the insulating layers of at least some of others of the wires.

2. The cable assembly of claim 1 wherein the insulating layer of each wire is a single layer of a single material.

3. The cable assembly of claim 1 wherein each wire is unshielded with respect to the other wires.

4. The cable assembly of claim 1 wherein the central conductors of the intermediate portions of the wires are separated from the central conductors of the intermediate portions of the others of the wires only by non-conductive materials.

5. The cable assembly of claim 1 wherein the wires are arranged differently with respect to each other at different positions along the length of the intermediate portions.

6. The cable assembly of claim 1 wherein the first and second ends are ribbonized.

7. The cable assembly of claim 1 wherein the first ends of the wires are arranged in parallel, adjacent to each other, in a selected sequence, and the second ends of the wires are arranged in parallel, adjacent to each other, in the selected sequence.

8. The cable assembly of claim 7 wherein the selected sequence has a first and last wire, and wherein at least one of the first and last wires is grounded.

9. The cable assembly of claim 8 wherein both the first and last wires are grounded.

10. The cable assembly of claim 1 wherein each of the wires is entirely non-conductive except for the central conductor.

11. The cable assembly of claim 1 wherein each of the conductors is separated at the first end and at the second end from the conductor of an adjacent wire only by non-conductive insulating material.

12. The cable assembly of claim 1 wherein the wires include a plurality of signal wires having conductors of a first diameter, and a plurality of ground wires having conductors of a larger second diameter.

13. The cable assembly of claim 12 wherein at least some of the ground wires are positioned at edge portions of the first sequence and the second sequence.

14. The cable assembly of claim 12 wherein the ground wires are encompassed with an insulating layer having an outside diameter equal to the outside diameter of the insulated signal wires.

15. The cable assembly of claim 12 including a number of said ground wires selected to provide a selected impedance level.

16. A cable assembly comprising:

a plurality of wires, each having a first end and an opposed second end;

the wires having intermediate portions between the first and second ends, the intermediate portions being detached from each other,

a conductive shield loosely surrounding the intermediate portions of the wires;

each wire having a conductor surrounded by a nonconductive insulating layer; and

wherein each wire is unshielded with respect to the other wires.

17. The cable assembly of claim 16 wherein the insulating layer of each wire is a single layer of a single material.

18. The cable assembly of claim 16 wherein each wire is entirely non-conductive except for a central conductor.

19. The cable assembly of claim 16 wherein the conductors of the intermediate portions of the wires are separated from the conductors of the intermediate portions of others of the wires only by non-conductive materials.

20. The cable assembly of claim 16 wherein the wires are arranged differently with respect to each other at different positions along the length of the intermediate portions.

21. The cable assembly of claim 16 wherein the first ends of the wires are arranged in parallel, adjacent to each other, in a selected sequence, and the second ends of the wires are arranged in parallel, adjacent to each other, in the selected sequence.

22. The cable assembly of claim 21 wherein the selected sequence has a first wire and a last wire, and wherein at least one of the first wire and the last wire is grounded.

23. The cable assembly of claim 16 wherein each of the wires is separated at the first end and at the second end from the conductors of an adjacent wire only by non-conductive insulating material.

24. The cable assembly of claim 16 wherein the wires include a plurality of signal wires having conductors of a first diameter, and a plurality of ground wires having conductors of a larger second diameter.

25. A cable assembly comprising:

a plurality of wires, each having a first end and an opposed second end;

the first ends of the wires are arranged in parallel, adjacent to each other, in a selected sequence, and the second ends of the wires are arranged in parallel, adjacent to each other, in the selected sequence;

the wires having unshielded intermediate portions between the first and second ends, the intermediate portions being detached from each other;

a conductive shield loosely surrounding the intermediate portions of the wires, such that the wires are arranged differently with respect to each other at different positions along the length of the intermediate portions; and

each wire being entirely non-conductive except for a central conductor surrounded by a nonconductive insulating layer.

26. The cable assembly of claim 25 wherein the wires include a plurality of signal wires having conductors of a first diameter, and a plurality of ground wires having conductors of a larger second diameter.