Angular position sensor

• US 6,734,667 B2
• Filed: 05/02/2003
• Issued: 05/11/2004
• Est. Priority Date: 01/11/2001
• Status: Expired due to Fees

• Current Assignee: Sensor Solutions Incorporated
• Original Assignee: Sensor Solutions Corp.
• Inventors: Lorenzen, David
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): FRANK, RODNEY T
• Application Number:
  US10/249,720
• Publication Number:
  US 20030177827A1
• Time in Patent Office: 375 Days
• Field of Search: 324/207.2, 324/207.25, 73/17.5
• US Class Current: 324/207.2
• CPC Class Codes: G01F 23/38 using magnetically actuated indicating means

Abstract

A liquid level sensor is provided for use with a container. The sensor protrudes through an opening in the container. The sensor includes a float linked by means of a linkage to a first magnet axially rotatable on a first axis. The first magnet has a magnetic moment with a nonzero component at a right angle to the axis. A divider separates the first magnet from a second magnet having a magnetization and axially rotatable on a second axis. The second magnet has a nonzero magnetic moment at a right angle to the second axis. The first and second magnets are juxtaposed in magnetic linkage so that the second magnet is urged to follow the first magnet in rotation. The divider plugs the opening in the container. A magnetic field sensor is positioned to sense axial magnetic field strength at a location offset from the second axis. Importantly, the magnetization of the second magnet gives rise to a sensed magnetic field at the sensor that is nonsinusoidal with respect to an angle of rotation of the second magnet on the second axis, or gives rise to north and south poles separated by more than a half-circle or axial rotation of the second magnet.

Claims

1. An angle sensing system comprising:

a magnet having a magnetization, said magnet axially rotatable on an axis, said magnetization of the magnet giving rise to a nonzero component at a right angle to the axis;

a magnetic field sensor positioned to sense axial magnetic field strength at a location offset from the axis;

the magnet having a face proximal to the magnetic field sensor, the magnet giving rise to a sensed magnetic field at the magnetic field sensor, the face of the magnet shaped to provide a varying gap between the face of the magnet and the magnetic field sensor as a function of an angle of rotation of the magnet on the axis, the shape of the face selected to provide a first gap at a first angular position, a second gap larger than the first gap at a second angular position, and a third gap smaller than the second gap at a third angular position, the difference between the first and third angular positions being greater than 200 degrees, the second angular position being between the first and third angular positions.

2. The sensing system of claim 1 wherein the magnetic field sensor is a Hall-effect sensor.

3. The sensing system of claim 1 wherein the difference is greater than 250 degrees.

4. The sensing system of claim 3 wherein the difference is greater than 280 degrees.

5. The sensing system of claim 1 wherein the magnet further comprises a pointer, the pointer visible to a user.

6. The sensing system of claim 1 further comprising a flux path element positioned relative to the magnet with the magnetic field sensor between the magnet and the flux path element.

7. An angle sensing system comprising:

a magnet having a magnetization, said magnet axially rotatable on an axis, said magnetization of the magnet giving rise to a nonzero component at a right angle to the axis;

magnetic field sensor positioned to sense axial magnetic field strength at a location offset from the axis;

the magnet having a face proximal to the magnetic field sensor, the magnet giving rise to a sensed magnetic field at the magnetic field sensor, the face of the magnet shaped to provide a varying gap between the face of the magnet and the magnetic field sensor as a function of an angle of rotation of the magnet on the axis, the shape of the face selected to provide a first gap at a first angular position, a second gap larger than the first gap at a second angular position, and a third gap smaller than the second gap at a third angular position, the second angular position being between the first and third angular positions.

8. The sensing system of claim 7 wherein the magnetic field sensor is a Hall-effect sensor.

9. The sensing system of claim 7 wherein the difference between the first and third angular positions is greater than 200 degrees.

10. The sensing system of claim 9 wherein the difference is greater than 250 degrees.

11. The sensing system of claim 10 wherein the difference is greater than 280 degrees.

12. The sensing system of claim 7 wherein the magnet further comprises a pointer, the pointer visible to a user.

13. The sensing system of claim 7 further comprising a flux path element positioned relative to the second magnet with the magnetic field sensor between the second magnet and the flux path element.