Method and apparatus for friction welding

• US 6,736,305 B2
• Filed: 09/05/2001
• Issued: 05/18/2004
• Est. Priority Date: 09/07/2000
• Status: Expired due to Term

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Hodgson, Michael S, Foster, Derek J, King, Sandra J
• Primary Examiner(s): EDMONDSON, LYNNE RENEE
• Application Number:
  US09/945,832
• Publication Number:
  US 20020036225A1
• Time in Patent Office: 986 Days
• Field of Search: 228/112.1, 228/113, 228/114, 228/119.5, 228/2.1, 228/2.3, 219/617
• US Class Current: 228/113
• CPC Class Codes: B23K 20/12 the heat being generated by friction; Friction welding
• CPC Class Codes: B23K 20/121 Control circuits therefor

Abstract

The present invention relates to rotary friction welding and non-rotary motion friction welding, providing means for controlling ductilities of the components during the welding process so as to bias the welding process in favor of a first component or to match the ductilities of different components thereby facilitating the welding process.

Claims

1. Friction welding apparatus for friction welding a first component and a second component together, the first component having a first weld face, the second component having a second weld face, the apparatus comprising means for bringing together the first weld face of the first component and the second weld face of the second component under a load to form a weld interface, means for simultaneously moving at least one of the components relative to the other to generate frictional heat at the weld interface, cooling means which acts directly upon only the first component to control temperatures in the first component adjacent the first weld face in order to control ductility of the first component adjacent the weld interface during friction welding, and heating means which acts directly upon only the first component to control temperatures in the second component adjacent the second weld face thereby controlling ductility of the second component adjacent the interface during friction welding.

2. Apparatus as claimed in claim 1 wherein the cooling means comprises means for directing a coolant at the first component adjacent the weld interface.

3. Apparatus as claimed in claim 2 wherein the coolant used is a refrigerant.

4. Apparatus as claimed in claim 2 wherein the coolant used is selected from the range comprising carbon dioxide, argon and helium.

5. Friction welding apparatus as claimed in claim 1 wherein the heating means comprises an induction heater.

6. A method of friction welding a first component and a second component together, the first component having a first weld face, the second component having a second weld face, comprising the steps of bringing together the first weld face of the first component and second weld face of the second component under a load to form a weld interface, simultaneously moving at least one of the components relative to the other to generate frictional heat at the weld interface, and cooling directly only the first component adjacent the first weld face thereby controlling the ductility of the first component adjacent the weld interface, and heating directly only the second component adjacent the second weld face thereby controlling the ductility of the second component adjacent the weld face.

7. A method of friction welding as claimed in claim 6 wherein the first component is cooled while at least one of the components is moved relative to the other.

8. A method of friction welding as claimed in claim 6 wherein the first component is cooled prior to formation of the weld interface.

9. A method of friction welding as claimed in claim 6 wherein the second component is heated adjacent the second weld face while at least one of the components is moved relative to the other.

10. A method of friction welding as claimed in claim 6 wherein the second component is heated prior to formation of the weld interface.