Prosthetic repair fabric with erosion resistant edge

• US 6,736,854 B2
• Filed: 05/10/2002
• Issued: 05/18/2004
• Est. Priority Date: 05/10/2002
• Status: Expired due to Term

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Darois, Roger E., Eldridge, Stephen N., Lee, Michael J., Vadurro, Valerie
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): STEWART, ALVIN J
• Application Number:
  US10/143,746
• Publication Number:
  US 20030212461A1
• Time in Patent Office: 739 Days
• Field of Search: 623/23.64, 623/23.65, 623/23.72, 623/23.74, 623/23.76, 623/23.75, 623/23.58, 606/151, 606/154, 606/153, 606/215, 600/37
• US Class Current: 623/23.72
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes

Abstract

An implantable prosthesis is provided for repairing or augmenting anatomical weaknesses or defects, and is particularly suitable for the repair of soft tissue and muscle wall openings. The prosthesis may include a layer of fabric that is constructed and arranged to allow tissue ingrowth and is susceptible to erosion into and the formation of adhesions with tissue and organs. The prosthesis is configured to inhibit edge erosion of the prosthesis into surrounding tissue and organs. The prosthesis may include an erosion resistant edge to buffer an edge of the fabric from the adjacent tissue or organs. The erosion resistant edge may be provided along an opening that is adapted to receive a tube-like structure, such as the esophagus.

Claims

1. A prosthetic repair fabric for repairing a tissue or muscle wall defect, the prosthetic repair fabric comprising:

a body of implantable, biocompatible repair fabric, the body including first and second surfaces and a body edge that extends from the first surface to the second surface, the body including first and second layers joined to each other along an inverted seam that extends inwardly from the body edge and between the first and second layers to inhibit erosion of the tissue and organs.

2. The prosthetic repair fabric according to claim 1, wherein the first layer includes a layer of repair fabric that is susceptible to erosion into and the formation of adhesions with tissue and organs.

3. The prosthetic repair fabric according to claim 2, wherein the layer of fabric includes a plurality of interstices that are constructed and arranged to allow tissue ingrowth.

4. The prosthetic repair fabric according to claim 2, further comprising an edge barrier that inhibits the formation of adhesions with tissue and organs, the edge barrier being disposed about at least a portion of the body edge.

5. The prosthetic repair fabric according to claim 4, wherein the edge barrier extends over the portion of the body edge and over a portion of an outer surface of the first layer proximate the body edge.

6. The prosthetic repair fabric according to claim 4, wherein the edge barrier is joined to the first and second layers at the at least one seam.

7. The prosthetic repair fabric according to claim 4, wherein the edge barrier is formed from ePTFE.

8. The prosthetic repair fabric according to claim 4, wherein the body includes an opening that is adapted to receive a tube-like structure, the body edge including an opening edge that defines the opening in the body, and the edge barrier includes an opening edge barrier that extends about a portion of the opening edge to inhibit erosion into and the formation of adhesions with the tube-like structure.

9. The prosthetic repair fabric according to claim 2, wherein the first layer is formed from one of polypropylene mesh and PTFE mesh.

10. The prosthetic repair fabric according to claim 1, wherein the second layer includes a barrier material that inhibits the formation of adhesions with tissue and organs.

11. The prosthetic repair fabric according to claim 10, wherein the second layer is formed from ePTFE.

12. The prosthetic repair fabric according to claim 1, wherein the first layer is joined to the second layer by a series of stitches along the at least one seam.

13. The prosthetic repair fabric according to claim 1, wherein the first layer is symmetric to the second layer.

14. The prosthetic repair fabric according to claim 1, wherein the body includes an opening that is adapted to receive a tube-like structure, the body edge including an opening edge that defines the opening in the body.

15. The prosthetic repair fabric according to claim 14, wherein the prosthetic repair fabric is constructed and arranged to be placed proximate an esophageal hiatus, the opening being adapted to receive the esophagus.

16. The prosthetic repair fabric according to claim 1, wherein the first and second layers are formed of materials having substantially equal melting temperatures.

17. The prosthetic repair fabric according to claim 1, wherein the first layer is joined to the second layer inwardly from the body edge to reduce billowing of second layer.

18. A prosthetic repair fabric for repairing a tissue or muscle wall defect, the prosthetic repair fabric comprising:

a body of implantable, biocompatible repair fabric, the body including first and second surfaces and a body edge extending from the first surface to the second surface, the first surface adapted to face the muscle or tissue wall defect and the second surface adapted to face away from the defect, the body including first and second layers, each of the first and second layers having an outer surface and an inner surface, the outer surface of the first layer forming a portion of the first surface of the body and the outer surface of the second layer forming the second surface of the body with the inner surface of the first layer facing the inner surface of the second layer, the first and second layers being joined to each other along at least one seam, the at least one seam being disposed inwardly of the body edge between the inner surfaces of the first and second layers to inhibit erosion of the tissue and organs by the body edge.

19. The prosthetic repair fabric according to claim 18, wherein the first layer includes a layer of repair fabric that is susceptible to erosion into and the formation of adhesions with tissue and organs.

20. The prosthetic repair fabric according to claim 19, wherein the layer of fabric includes a plurality of interstices that are constructed and arranged to allow tissue ingrowth.

21. The prosthetic repair fabric according to claim 19, further comprising an edge barrier that inhibits the formation of adhesions with tissue and organs, the edge barrier being disposed about at least a portion of the body edge.

22. The prosthetic repair fabric according to claim 21, wherein the edge barrier extends over the portion of the body edge and over a portion of the outer surface of the first layer proximate the portion of the body edge.

23. The prosthetic repair fabric according to claim 21, wherein the edge barrier is joined to the first and second layers at the at least one seam.

24. The prosthetic repair fabric according to claim 21, wherein the edge barrier is formed from ePTFE.

25. The prosthetic repair fabric according to claim 21, wherein the body includes an opening that is adapted to receive a tube-like structure, the body edge including an opening edge that defines the opening in the body, and the edge barrier includes an opening edge barrier that extends about a portion of the opening edge to inhibit erosion into and the formation of adhesions with the tube-like structure.

26. The prosthetic repair fabric according to claim 19, wherein the first layer is formed from one of polypropylene mesh and PTFE mesh.

27. The prosthetic repair fabric according to claim 18, wherein the second layer includes a barrier material that inhibits the formation of adhesions with tissue and organs.

28. The prosthetic repair fabric according to claim 27, wherein the second layer is formed from ePTFE.

29. The prosthetic repair fabric according to claim 18, wherein the first layer is joined to the second layer by a series of stitches along the at least one seam.

30. The prosthetic repair fabric according to claim 18, wherein the first layer is symmetric to the second layer.

31. The prosthetic repair fabric according to claim 18, wherein a shape of the first layer has the same shape as a shape of the second layer, wherein the shape of the second layer is proportionately larger than the shape of the first layer.

32. The prosthetic repair fabric according to claim 31, wherein the body edge is formed entirely by the second layer.

33. The prosthetic repair fabric according to claim 18, wherein the body includes an opening that is adapted to receive a tube-like structure, the body edge including an opening edge that defines the opening in the body.

34. The prosthetic repair fabric according to claim 33, wherein the prosthetic repair fabric is constructed and arranged to be placed proximate an esophageal hiatus, the opening being adapted to receive the esophagus.

35. The prosthetic repair fabric according to claim 18, wherein the first and second layers are formed of materials having substantially equal melting temperatures.

36. The prosthetic repair fabric according to claim 18, wherein a portion of the at least one seam is located on the first surface of the body.

37. The prosthetic repair fabric according to claim 36, wherein the body edge proximate to the portion of the at least one seam is formed entirely of the second layer.

38. The prosthetic repair fabric according to claim 18, wherein the body edge includes portions of the first layer and the second layer, the at least one seam extending inwardly from the body edge and between the first and second layers.

39. The prosthetic repair fabric according to claim 18, wherein the first layer is joined to the second layer inwardly from the body edge to reduce billowing of the second layer.