Configurable electronic controller

• US 6,739,145 B2
• Filed: 12/21/2000
• Issued: 05/25/2004
• Est. Priority Date: 05/04/2000
• Status: Expired due to Fees

• Current Assignee: VASU Tech Limited
• Original Assignee: VASU Tech Limited
• Inventors: Bhatnagar, Rajiv
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US09/746,651
• Publication Number:
  US 20010039190A1
• Time in Patent Office: 1,251 Days
• Field of Search: 621/25, 621/26, 621/27, 621/29, 621/30, 622/98, 621/51, 621/53, 621/52, 621/55, 621/56, 68/120.1, 68/120.2
• US Class Current: 62/127
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 2105/60 Audible signals
• CPC Class Codes: D06F 34/28 Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/41 Defrosting; Preventing freezing
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2120/00 Control inputs relating to users or occupants
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/21012 Configurable I-O
• CPC Class Codes: G05B 2219/21124 A-d conversion if input signal is analog, no a-d conversion if input signal is digital
• CPC Class Codes: G05B 2219/21126 : Signal processing, filter input
• CPC Class Codes: G05B 2219/23068 : Give instructions, messages to operator
• CPC Class Codes: G05B 2219/23139 : Segment display
• CPC Class Codes: G05B 2219/23147 : LCD liquid crystal display
• CPC Class Codes: G05B 2219/23154 : Line of light diodes LED
• CPC Class Codes: G05B 2219/23193 : Memory stores lifetime, different settings, configurations of controlled device
• CPC Class Codes: G05B 2219/24078 : Debounce, correct periodicity of command
• CPC Class Codes: G05B 2219/25092 : Customized control features, configuration
• CPC Class Codes: G05B 2219/25187 : Transmission of signals, medium, ultrasonic, radio
• CPC Class Codes: G05B 2219/25192 : Infrared
• CPC Class Codes: G05B 2219/25251 : Real time clock
• CPC Class Codes: G05B 2219/25254 : DSP digital signal processor
• CPC Class Codes: G05B 2219/2633 : Washing, laundry
• CPC Class Codes: G05B 2219/2638 : Airconditioning
• CPC Class Codes: G05D 27/02 : characterised by the use of electric means

Abstract

This invention provides a configurable electronic controller comprising control circuitry and output interface circuitry that is characterized such that the said control circuitry and said output interface circuitry are designed to be configurable for various control functions and various interfaces respectively, by means of configuration data supplied by a configuration memory included with the said electronic controller. The said configurable electronic controller further optionally includes configurable input interface circuitry, configurable user interface circuitry, configurable power supply interface circuitry, and network interface circuitry.

Claims

1. An electronic controller comprising control circuitry for providing control functions, and output interface circuitry for providing output signals for controlling one or more load devices, characterised in that the said control circuitry and said output interface circuitry are designed to be modifiable in respect of hardware interconnections and functions so as to provide changeable behavior in response to configuration data stored in a configuration memory included in said electronic controller.

2. An electronic controller as claimed in claim 1, further comprising input interface circuitry connecting to one or more analog or digital input devices or switches for receiving input signals, the said input interface circuitry being designed to be configurable for various interfaces, by means of configuration data supplied by the said configuration memory.

3. An electronic controller as claimed in claim 1, further comprising user interface circuitry connecting to one or more analog and/or digital input devices and/or switches and/or audio input devices and/or biometric input devices including image sensors for receiving user inputs and one or more display and/or audio devices for providing feedback to the user, the said user interface circuitry being designed to be configurable for various interfaces, by means of configuration data supplied by the said configuration memory and optionally including means for performing speech recognition and/or biometric recognition.

4. An electronic controller as claimed in claim 2, further comprising user interface circuitry connecting to one or more analog or digital input devices or switches for receiving user inputs and one or more display or audio devices for providing feedback to the user, the said user interface circuitry being designed to be configurable for various interfaces, by means of configuration data supplied by the said configuration memory.

5. An electronic controller as claimed in claim 1, further comprising power supply interface circuitry, which connects to a power supply, monitors the power source conditions and provides control signals, the said power supply interface circuitry being designed to be configurable for various interfaces, by means of configuration data supplied by the said configuration memory.

6. An electronic controller as claimed in claim 2, further comprising power supply interface circuitry which connects to a power supply, monitors the power source conditions and provides control signals, the said power supply interface circuitry being designed to be configurable for various interfaces, by means of configuration data supplied by the said configuration memory.

7. An electronic controller as claimed in claim 3, further comprising power supply interface circuitry which connects to a power supply, monitors the power source conditions and provides control signals, the said power supply interface circuitry being designed to be configurable for interfaces, by means of configuration data supplied by the said configuration memory.

8. An electronic controller as claimed in claim 4, further comprising power supply interface circuitry which connects to a power supply, monitors the power source conditions and provides control signals, the said power supply interface circuitry is designed to be configurable, by means of configuration data supplied by the said configuration memory.

9. An electronic controller as claimed in claim 1, further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

10. An electronic controller as claimed in claim 2, further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers on the network.

11. An electronic controller as claimed in claim 3, further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

12. An electronic controller as claimed in claim 4 further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

13. An electronic controller as claimed in claim 5 further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

14. An electronic controller as claimed in claim 6, further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

15. An electronic controller as claimed in claim 7 further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers on the network.

16. An electronic controller as claimed in claim 8 further comprising network interface circuitry that provides unidirectional or bi-directional data exchange with other devices such as computers and other electronic controllers, on the network.

17. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry and configurable output interface circuitry, are made configurable by providing in each of the circuitry:

a plurality of predetermined Circuit elements containing a plurality of circuit element types each of which provides a specific function, the number and types of said circuit elements being chosen such that the functional requirements of each of the desired configurations are satisfied;

a means for interconnecting the said circuit elements in required defined ways, each of which implements a desired set of functions by means of configuration data supplied by the said configuration memory.

18. An electronic controller as claimed in claim 2 wherein the said configurable input interface circuitry, is made configurable by providing:

a plurality of predetermined circuit elements containing a plurality of circuit element types each of which provides a specific function, the number and types of said circuit elements being chosen such that the functional requirements of each of the desired configurations are met;

a means for interconnecting the said circuit elements in required defined ways, each of which implements a desired set of functions by means of configuration data supplied by the said configuration memory.

19. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry, is made configurable by providing:

a plurality of predetermined circuit elements containing a plurality of circuit element types each of which provides a specific function, the number and types of said circuit elements being chosen such that the functional requirements of each of the desired configurations are met;

a means for interconnecting the said circuit elements in required defined ways, each of which implements a desired set of functions by means of configuration data supplied by the said configuration memory.

20. An electronic controller as claimed in claim 5 wherein the said configurable power supply interface circuitry, is made configurable by providing:

a plurality of predetermined circuit elements containing a plurality of circuit element types each of which provides a specific function, the number and types of said circuit elements being chosen such that the functional requirements of each of the desired configurations are met;

a means for interconnecting the said circuit elements in required defined ways, each of which implements a desired set of functions by means of configuration data supplied by the said configuration memory.

21. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry is a Gate Array with associated sequence control circuitry and counters and timers, that is configured for desired functionality by the configuration data supplied by the said configuration memory.

22. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry is an embedded microcontroller with associated program memory, associated data memory;

and associated counters and timers, the program memory containing a set of control programs from which the appropriate subset of programs is selected for desired functions, by the configuration data supplied by the said configuration memory.

23. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry is an embedded digital signal processor (DSP) with associated program memory, associated data memory and associated counters and timers, the program memory containing a set of control programs the appropriate subset of programs being selected for desired functions, by the configuration data supplied by the said configuration memory.

24. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry includes functions for providing simple ON-OFF control action.

25. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry includes functions for providing Proportional., Integral, Derivative (PID) control action.

26. An electronic controller as claimed in claim 1 wherein the said configurable control circuitry includes a Real-Time-Clock (RTC) in order to provide the control functions based on real-time events.

27. An electronic controller as claimed in claim 1 wherein the said configurable output interface circuitry is configurable for each of the outputs to provide a level or a pulsed output signal for controlling the load, by means of configuration data supplied by the said configuration memory.

28. An electronic controller as claimed in claim 1 wherein the said configurable output interface circuitry is configurable for each of the outputs to provide a triac-drive signal or a relay/contactor drive signal or a transistor drive signal or a transistor drive signal for controlling the load, by means of configuration data supplied by the said configuration memory.

29. An electronic controller as claimed in claim 1 wherein the said configurable output interface circuitry is configurable for each of the outputs to provide a phase-angle control signal or integral cycle control signal or integral half-cycle control signal for controlling the load, by means of configuration data supplied by the said configuration memory.

30. An electronic controller as claimed in claim 1 wherein the said configurable input interface circuitry is configurable for each of the inputs to provide either a desired value of a constant current bias, or a balanced bridge interface, or an AC bias supply to the external signal source, by means of configuration data supplied by the said configuration memory.

31. An electronic controller as claimed in claim 2 wherein the said configurable input interface circuitry is configurable for each of the inputs to either perform analog-to-digital conversion for the case when the input signal is analog in nature, or process the signal without analog-to-digital conversion when the input signal is digital in nature, by means of configuration data supplied by the said configuration memory.

32. An electronic controller as claimed in claim 2 wherein the said configurable input interface circuitry is configurable for each of the inputs to perform debouncing for the case when the input signal is received from a mechanical switch, by means of configuration data supplied by the said configuration memory.

33. An electronic controller as claimed in claim 2 wherein the said configurable input interface circuitry is configurable for each of the inputs to include a filter in the processing of the received signal if so required, by means of configuration data supplied by the said configuration memory.

34. An electronic controller as claimed in claim 2 wherein the said configurable input interface circuitry is configurable for each of the inputs to include an averaging circuit in the processing of the input signal if so desired, by means of configuration data supplied by the said configuration memory.

35. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry is configurable for each, input to provide a desired constant current bias if required by the external user input device, by means of configuration data supplied by the said configuration memory.

36. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry is configurable for receiving user input though an infrared/ultrasonic/radio-frequency remote entry device, by means of configuration data supplied by the said configuration memory.

37. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry is configurable for providing output signals for driving either an LED display, or a vacuum fluorescent display or an LCD display, by means of configuration data supplied by the said configuration memory.

38. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry is configurable for providing output signals for driving either an multi-digit 7-segment display;

or a bar-graph display, by means of configuration data supplied by the said configuration memory.

39. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry includes the provision for generating tones and driving an audio transducer, by means of configuration data supplied by the said configuration memory.

40. An electronic controller as claimed in claim 3 wherein the said configurable user interface circuitry includes the provision for generating synthesized voice output signals and driving an audio transducer, by means of configuration data supplied by the said configuration memory.

41. An electronic controller as claimed in claim 5 wherein the said configurable power supply interface circuit,), is configurable for monitoring the input a.c. supply voltage and providing a signal if the said a.c. supply voltage is less than or greater than defined limits, by means of configuration data supplied by the said configuration memory.

42. An electronic controller as claimed in claim 5 wherein the said configurable power supply interface circuitry is configurable for monitoring the input d.c. supply voltage and providing a signal if the said d.c. supply voltage is less than or greater than defined limits, by means of configuration data supplied by the said configuration memory.

43. An electronic controller as claimed in claim 5 wherein the said configurable power supply interface circuitry is configurable for monitoring the input a.c. supply voltage and providing a signal on every zero-voltage crossing of the input a.c. supply, by means of configuration data supplied by the said configuration memory.

44. An electronic controller as claimed in claim 9 wherein the said network interface circuitry provides an interface to a TCP/IP network.

45. An electronic controller as claimed in claim 9 wherein the said network interface circuitry provides an interface to a CAN Bus network.

46. An electronic controller as claimed in claim 9 wherein the said network interface circuitry provides an interface to a BACNet network.

47. An electronic controller as claimed in claim 9 wherein the said network interface circuitry provides an interface to a BlueTooth wireless network.

48. An electronic controller as claimed in claim 1 wherein the said configuration memory is preferably a non-volatile memory.

49. An electronic controller as claimed in claim 1 wherein the said clock generator is an oscillator with a frequency preferably in the range 32 KHz to 25 MHz.

50. In a washing machine, an electronic controller comprising configurable control circuitry, output interface circuitry, input interface circuitry, user interface circuitry, power supply interface circuitry, network interface circuitry and configuration memory, wherein the configuration data from the said configuration memory:

a) configures the configurable control circuitry which is based on an embedded microcontroller, to provide desired control functions using a selected set of stored control programs,

b) configures the configurable output interface circuitry for providing triac-controlled drive for the wash motor, and water-fill, drain and detergent-dispense solenoids,

c) configures the configurable input interface circuitry for providing bias drive for the water temperature sensor, and water level sensor and for enabling analog-to-digital conversion with suitable sensitivity, offset and linearity correction, noise filtering and signal averaging for the analog signals received from these sensors,

d) configures the configurable user interface circuitry for interfacing to a keyboard on the control for receiving user selection input, and driving a digital LCD display and audio buzzer for providing feedback to the user,

e) configures the configurable power supply interface for monitoring the input a.c. supply voltage and providing a signal when the voltage is outside defined limits.

51. In a household refrigerator, an electronic controller comprising configurable control circuitry, output interface circuitry, input interface circuitry, user interface circuitry, power supply interface circuitry, network interface circuitry and configuration memory wherein the configuration data from the said configuration memory:

a) configures the configurable control circuitry which is based on an gate array logic, to provide temperature control functions using a selected set of stored control programs,

b) configures the configurable output interface circuitry for providing triac-controlled drive for the refrigeration compressor, defrost heater, and air-circulation blowers and dampers,

c) configures the configurable input interface circuitry for providing bias drive for the temperature sensors, and for enabling analog-to-digital conversion with suitable sensitivity offset and linearity correction, noise filtering and signal averaging for the analog signals received from these sensors,

d) configures the configurable user interface circuitry for interfacing to a keyboard on the control panel as well as an infra-red remote control device for receiving user selection input, and driving a digital LCD display and audio buzzer for providing feedback to the user,

e) configures the configurable power supply interface tier monitoring the input a.c. supply voltage and providing a signal when the voltage is outside defined limits.

52. In an HVAC control system, an electronic controller comprising configurable control circuitry, output interface circuitry, input interface circuitry, user interface circuitry, power supply interface circuitry, network interface circuitry, and configuration memory, wherein the configuration data from the said configuration memory:

a) configures the configurable control circuitry which is based on an embedded microcontroller, to provide airflow control and temperature control functions using a selected set of stored control programs,

b) configures the configurable output interface circuitry for providing brushless-DC motor drive for the airflow blower, triac-controlled drive for the air-conditioning compressor motor, and integral-cycle controlled drive for the air-conditioning heaters,

c) configures the configurable input interface circuitry for providing bias drive for the temperature sensor, airflow sensor and humidity sensor, and for enabling analog-to-digital conversion with suitable sensitivity offset and linearity correction, noise filtering and signal averaging for the analog signals received from these sensors,

d) configures the configurable user interface circuitry for interfacing to a keyboard on the control panel as well as an infra-red remote control device for receiving user selection input, and driving a digital LCD display and audio buzzer for providing feedback to the user,

e) configures the configurable power supply interface for monitoring the input a.c. supply voltage and providing a signal when the voltage is outside defined limits.