Creased armature winding insulator for dynamo-electric machine

• US 6,741,004 B2
• Filed: 02/12/2001
• Issued: 05/25/2004
• Est. Priority Date: 08/02/2000
• Status: Expired due to Term

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Senoo, Akira, Takizawa, Takusi, Oohashi, Atsushi, Oketani, Naohiro
• Primary Examiner(s): Le, Dang
• Assistant Examiner(s): Cuevas, Pedro J.
• Application Number:
  US09/780,480
• Publication Number:
  US 20020014806A1
• Time in Patent Office: 1,198 Days
• Field of Search: 310/215, 310/216, 310/195, 310/203, 310/179, 310/49.R, 310/10
• US Class Current: 310/215
• CPC Class Codes: H02K 15/066 inserted perpendicularly to the axis of the slots or inter-polar channels
• CPC Class Codes: H02K 15/10 Applying solid insulation to windings, stators or rotors
• CPC Class Codes: H02K 3/345 between conductor and core, e.g. slot insulation

Abstract

A method includes the steps of forming a substantially U-shaped insulator having outwardly bent portions formed by bending the side portions thereof at bent parts so as to be apart from each other, forming winding assemblies including strands of wire wound in a predetermined wound state, mounting the insulator in each slot in a manner such that the outwardly bent portions of the insulator protrude from an opening of the slot, and inserting the winding assemblies in each insulator from an open side of the slot by being guided by the outwardly bent portions and pushing the winding assemblies together with the insulator into each slot.

Claims

1. An armature for a dynamo-electric machine, the armature comprising:

an armature core provided with a plurality of slots extending in an axial direction and disposed alongside each other in a circumferential direction;

an armature winding inserted in the slots so as to be mounted on the armature core; and

an insulator mounted in each of the slots for insulating between the armature core and the armature winding,

wherein the insulator is disposed between an inner face of each slot and the armature winding, and first creases are formed on side portions of each insulator so as to extend in a lengthwise direction of the slot at a slot-opening end of the side portions, the first creases being preformed prior to the insulator being mounted in said slots by first bent parts for angling the slot-opening ends of the side portions so as to be apart from each other.

2. The armature for a dynamo-electric machine according to claim 1, wherein second creases are formed on the side portions of each insulator so as to extend in a lengthwise direction of the slot at a location closer to the slot-opening end than the first creases, the second creases being formed by second bent parts for angling the slot-opening ends of the side portions toward each other.

3. The armature for a dynamo-electric machine according to claim 2, wherein the first crease and the second crease of a first side portion of each insulator are formed shifted toward the bottom of the slot with respect to the first crease and the second crease, respectively, of a second side portion of each insulator, whereby the top ends of the first and second side portions of each insulator, one overlapping the other, enclose an opening of each slot in a manner such that the top end of the second side portion is positioned over the top end of the first side portion.

4. A The armature for a dynamo-electric machine according to claim 1, wherein the side portion of each insulator expand in a circumferential direction at the bottom ends of the side portions of the insulator, thereby coming into close contact with inner faces of the slot toward the bottom thereof.

5. The armature for a dynamo-electric machine according to claim 1, wherein the armature winding is constituted by at least one winding assembly into which a pair of first and second winding groups is assembled before insertion in the slots, the first winding group comprising a number of first winding sub-portions each having one turn constructed by winding a strand of wire made of a continuous conductor so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of a predetermined number of slots, tbe first winding sub-portions being disposed at a pitch of one slot from each other and being equal in number to the predetermined number of slots, and the second winding group comprising a number of second winding sub-portions each having one turn constructed by winding a strand of wire made of a continuous conductor so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of the predetermined number of slots and so as to be inversely wound and offset by an electrical angle of 180 degrees relative to the first winding sub-portions, the second winding sub-portions being disposed at a pitch of one slot from each other and being equal in number of the predetermined number of slots.

6. The armature for a dynamo-electric machine according to claim 5, wherein the armature winding comprises a plurality of the winding assemblies, and one insulator is received in each slot for insulating the plurality of the winding assemblies from an inner face of each slot.

7. The armature for a dynamo-electric machine according to claim 5, wherein the armature winding comprises a plurality of the winding assemblies, and a plurality of insulators are received in each slot for individually insulating the plurality of the winding assemblies from an inner face of each slot.