Permanent magnet motor assembly having a device and method of reducing parasitic losses

• US 6,741,007 B2
• Filed: 07/27/2001
• Issued: 05/25/2004
• Est. Priority Date: 07/27/2001
• Status: Active Grant

• Current Assignee: Beacon Power (RGA Labs, Inc.)
• Original Assignee: Beacon Power Corporation (RGA Labs, Inc.)
• Inventors: Hockney, Richard L., Frash, Martin W., Smith, Michael F.
• Primary Examiner(s): Mullins, Burton S.
• Assistant Examiner(s): ELKASSABGI, HEBA
• Application Number:
  US09/917,289
• Publication Number:
  US 20030020349A1
• Time in Patent Office: 1,033 Days
• Field of Search: 310/67.R, 310/254, 310/40.R, 310/156.01, 310/156.28, 310/156.37, 310/156.36, 310/208, 310/216, 310/214, 310/266, 310/156.31, 310/261, 310/271, 310/156, 310/156.26
• US Class Current: 310/254.1
• CPC Class Codes: H02K 1/27 Rotor cores with permanent magnets
• CPC Class Codes: H02K 11/014 Shields associated with stationary parts, e.g. stator cores
• CPC Class Codes: H02K 3/42 Means for preventing or reducing eddy-current losses in the winding heads, e.g. by shielding

Abstract

A permanent magnet motor assembly for use in a flywheel is disclosed, including a rotor, a stator, and a coil positioned in the stator. One or more magnets is attached to the rotor such that magnetic field lines are directed radially toward the coil for generating torque and thus driving the motor. A shield covers the magnet, preventing the magnetic flux lines from impacting a plate on the stator and causing excess heat and energy losses. The shield can be a cup or a snap-fit ring preferably made of magnetic steel which directs stray magnetic flux lines toward the rotor to be converted into useful work.

Claims

1. A permanent magnet motor assembly, comprising:

a stator including a coil and having a cut-out section in which the coil is received and suspended;

a rotor having an end proximate the stator, and including a first rotor section and a second rotor section rotating about an axis, wherein the coil is positioned between the first and second rotor sections;

a magnet having a proximal end near the stator and positioned lengthwise along the second rotor section to thereby rotate about the coil; and

a shield covering the proximal end of the magnet to reduce magnetic field leakage between the proximal end of the magnet and the stator.

2. The permanent magnet motor assembly of claim 1, wherein the shield is made of magnetic steel.

3. The permanent magnet motor assembly of claim 1, wherein the shield comprises a cup extending around the proximal end of the magnet and against the rotor.

4. The permanent magnet motor assembly of claim 1, wherein the shield comprises a snap-fit ring.

5. The permanent magnet motor assembly of claim 4, wherein the snap-fit ring is made of spring steel.

6. A permanent magnet motor assembly, comprising:

a stator including a coil and having a cut-out section in which the coil is received and suspended;

a rotor having an end proximate the stator, and including a first rotor section and a second rotor section rotating about an axis, wherein the coil is positioned between the first and second rotor sections;

a plurality of magnets, each magnet having a proximal end near the stator and positioned lengthwise along the second rotor section to thereby rotate about the coil; and

a shield covering the proximal end of each magnet to reduce magnetic field leakage between the proximal end of each magnet and the stator.

7. A permanent magnet motor assembly, comprising:

a stator;

a rotor having an end proximate the stator, the rotor rotating about an axis;

a magnet positioned along a length of the rotor and having a proximal end positioned near the stator; and

a shield covering the proximal end of the magnet to reduce magnetic field leakage between the proximal end of the magnet and the stator, wherein the shield comprises a cup extending around the proximal end of the magnet and against the rotor.

8. The permanent magnet motor assembly of claim 7, wherein the rotor includes a first rotor section and a second rotor section, the first rotor section being positioned radially inside the second rotor section relative to the axis.

9. The permanent magnet motor assembly of claim 8, wherein the magnet is attached to the second rotor section.

10. A permanent magnet motor assembly, comprising:

a stator,

a rotor having an end proximate the stator, the rotor rotating about an axis;

a magnet positioned along a length of the rotor and having a proximal end positioned near the stator; and

a shield covering the proximal end of the magnet to reduce magnetic field leakage between the proximal end of the magnet and the stator, wherein the shield comprises a snap-fit ring.

11. The permanent magnet motor assembly of claim 10, wherein the snap-fit ring is made of spring steel.

12. The permanent magnet motor assembly of claim 10, wherein the rotor includes a first rotor section and a second rotor section, the first rotor section being positioned radially inside the second rotor section relative to the axis.

13. The permanent magnet motor assembly of claim 12, wherein the magnet is attached to the second rotor section.