Drive device for a sunroof of a motor vehicle

• US 6,742,413 B2
• Filed: 05/24/2002
• Issued: 06/01/2004
• Est. Priority Date: 05/25/2001
• Status: Active Grant

• Current Assignee: Webasto Thermosysteme International GmbH
• Original Assignee: Webasto Vehicle Systems International GmbH
• Inventors: Schwital, Ralf, Meier, Bernhard, Kraus, Thomas
• Primary Examiner(s): LUONG, VINH
• Application Number:
  US10/153,871
• Publication Number:
  US 20030015059A1
• Time in Patent Office: 739 Days
• Field of Search: 746/06.R, 744/25, 74/891.4, 310/75.R, 310/68.B, 310/68.C, 310/89
• US Class Current: 74/606.00R
• CPC Class Codes: H02K 11/38 Control circuits or drive circuits associated with geared commutator motors of the worm-and-wheel type
• CPC Class Codes: H02K 7/1166 comprising worm and worm-wheel structural association with bearings specially adapted for worm gear drives H02K7/081
• CPC Class Codes: Y10T 74/18792 including worm
• CPC Class Codes: Y10T 74/19828 Worm
• CPC Class Codes: Y10T 74/2186 Gear casings
• CPC Class Codes: Y10T 74/2189 Cooling

Abstract

In a drive device, especially for a sliding roof of a motor vehicle, with an electric motor (10), gearing (24) which is driven by the electric motor, and a circuit (22) for triggering the electric motor, the gearing (24) is accommodated in a gear casing (42) with at least one casing wall (50) of high thermal conductivity and at least part of the circuit (22) is located adjacent to this casing wall (50) outside of the gear casing (42). Furthermore, contact (36) is made between the components (44) of the circuit (22) and the casing wall (50) in order to dissipate the heat which forms during operation of the circuit (22) to the casing wall (50).

Claims

1. Drive device for a sunroof of a motor vehicle, comprising:

an electric motor,

a gearing which is in driven connection with the electric motor,

a circuit for triggering the electric motor, and

a gear casing for accommodating the gearing;

wherein the gear casing has at least one casing wall of a metallic material with a high thermal conductivity relative to plastic and wherein at least part of the circuit is located adjacent to said at least one casing wall outside of the gear casing with the components of the circuit being in heat exchange contact with said at least one casing wall to dissipate the heat which forms during operation of the circuit to the casing wall.

2. Drive device as claimed in claim 1, wherein a thermally conductive foil is provided to establish said heat exchange contact between the components of the circuit and the at least one casing wall.

3. Drive device as claimed in claim 1, wherein one of a thermally conductive foam and fiber body is provided to establish said heat exchange contact between the components of the circuit and the at least one casing wall.

4. Drive device as claimed in claim 1, wherein the circuit has cooling lugs to dissipate heat to the casing wall.

5. Drive device as claimed in claim 1, wherein the circuit is accommodated in an electronics housing which is also part of the gear casing.

6. Drive device as claimed in claim 5, wherein the electronics housing has a lower part and an outer cover, the lower part being part of the gear casing.

7. Drive device as claimed in claim 6, wherein the cover has means for locking the circuit thereto.

8. Drive device as claimed in claim 6, wherein the gear casing is formed by a wall surface of the electronics housing, a side wall which is joined in one piece to the wall surface and an inner cover which is seated on the side wall.

9. Drive device as claimed in claim 8, wherein the cover seals the gear casing closed.

10. Drive device as claimed in claim 8, wherein the wall with high thermal conductivity is formed by the cover.

11. Drive device as claimed in claim 5, wherein the electronics housing is made of plastic.

12. Drive device as claimed in claim 1, wherein the gearing is a worm gear pair with a worm wheel, and wherein the circuit extends at least partially over the worm wheel.

13. Drive device as claimed in claim 12, where in the circuit extends essentially completely over the worm wheel.

14. Drive device as claimed in claim 1, wherein the electric motor has a pole shaft which is located in a shaft housing and which is drive-connected to the gearing.

15. Drive device as claimed in claim 14, wherein the circuit is accommodated in an electronics housing which is also part of the gear casing;

and wherein the shaft housing is integrated at least partially into the electronics housing.

16. Drive device as claimed in claim 15, wherein the electronics housing has a lower part and a cover, the lower part being part of the gear casing;

and wherein the shaft housing is integrated at least partially into the lower part of the electronics housing.

17. Drive device as claimed in claim 14, wherein the shaft housing is formed by a wall surface of the electronics housing, a side wall which is joined in one piece to the wall surface and a cover which is seated on the side wall.

18. Drive device as claimed in claim 14, wherein a single cover forms a cover of the shaft housing and a cover of the gear casing.