Paper towel dispenser

• US 6,742,689 B2
• Filed: 03/11/2002
• Issued: 06/01/2004
• Est. Priority Date: 05/20/1998
• Status: Expired due to Fees

• Current Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Original Assignee: Georgia-Pacific Corporation
• Inventors: Formon, John S., Morris, Andrew R., Murphy, James H.
• Primary Examiner(s): Shoap, Allan N.
• Assistant Examiner(s): HAMILTON, ISAAC N
• Application Number:
  US10/093,609
• Publication Number:
  US 20020088837A1
• Time in Patent Office: 813 Days
• Field of Search: 225/106, 225/10, 225/14, 225/11, 225/15, 225/16, 833/67, 833/70, 833/71, 836/49, 836/50, 833/58, 833/59, 226/43, 226/45, 226/48, 226/152, 226/134, 226/563, 226/563.2, 226/563.4, 226/565, 242/563, 242/563.2, 242/564.1, 242/564.4, 242/565
• US Class Current: 225/14
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user
• CPC Class Codes: Y10T 225/10 Methods
• CPC Class Codes: Y10T 225/12 With preliminary weakening
• CPC Class Codes: Y10T 225/205 With feed-out of predetermined length from work supply
• CPC Class Codes: Y10T 225/209 With feed-out of lead-end to aid initial grasping
• CPC Class Codes: Y10T 225/21 Merely to provide lead-end for manual grasping
• CPC Class Codes: Y10T 225/246 Including special support for wound supply package
• CPC Class Codes: Y10T 225/393 Web restrainer
• CPC Class Codes: Y10T 83/543 Sensing means responsive to work indicium or irregularity

Abstract

A powered dispenser for dispensing individual paper towel segments from a continuous roll of paper provided with spaced lines of tearing comprises a housing, a support for the roll of paper, a feed mechanism, and a control device. The control device senses the presence of a user to activate the feed mechanism, controls the amount of material which is dispensed from the housing for any one cycle, and prevents further dispensing of the paper until the previous segment is separated from the roll. The control device detects the leading edge of the paper to initiate monitoring of the length of paper to be dispensed to prevent any cumulative error in dispensing the segments.

Claims

1. A dispenser comprising:

a housing having a discharge opening;

a support within the housing for supporting a continuous strip of sheet material having a plurality of spaced tear lines defining leading and trailing edges of individual removable segments, with an outer segment having a free leading edge and inner segments which in turn become outer segments as adjoining outer segments are removed;

a feed mechanism for repeatedly moving the sheet material so as to advance successive outer ones of said segments through the discharge opening and out of the housing, said moving comprising a first interval of movement of a said free leading edge of the sheet material to a first position defining the beginning of an interval of advancement following said first interval of movement;

a sensor for repeatedly detecting arrival of a said free leading edge of the sheet material at said first position; and

a control device for receiving a signal from the sensor indicating a said arrival of a said free leading edge at said first position, and for terminating the operation of the feed mechanism when said free leading edge of the sheet material has advanced from said first position a predetermined amount, to repeatedly place said spaced tear lines at a second position that is variable in relation to variations in the lengths of said segments, said second position defining the beginning of a said first interval of movement for a next adjacent segment, when it is in turn dispensed.

2. The dispenser of claim 1, wherein the feed mechanism includes a feed roller driven by a motor and an opposing pressure roller between which the sheet material is passed.

3. The dispenser of claim 2, wherein said feed mechanism further includes a drive gear and a rotatable axle to support said feed roller and said drive gear, and said motor is provided with a worm gear engaged with said drive gear.

4. The dispenser of claim 2, wherein the control device includes an encoder for determining said predetermined amount.

5. The dispenser of claim 2, wherein the sensor is positioned between the feed roller and the discharge opening.

6. The dispenser of claim 1, wherein the sensor comprises a photo-detector device.

7. The dispenser of claim 1, wherein the control device includes a counter device.

8. The dispenser of claim 1, wherein said sensor is further configured to detect the presence of an advanced outer segment of the sheet material which is still part of said continuous strip of sheet material, and said control device is further configured to prevent further advancement of the sheet material so long as said sensor detects a said advanced outer segment as a part of said continuous strip of sheet material.

9. A dispenser comprising:

a housing having a discharge opening;

a support within the housing for supporting a continuous strip of sheet material having a plurality of spaced tear lines defining leading and trailing edges of individual removable segments, with an outer segment having a free leading edge and inner segments which in turn become outer segments as adjoining outer segments are removed;

a feed mechanism for repeatedly advancing the sheet material to advance, in first and second intervals, successive outer ones of said segments through the discharge opening and out of the housing;

a sensor positioned between said feed mechanism and said discharge opening for repeatedly detecting arrival of a said leading edge of the advancing sheet material at a first position adjacent said sensor defining the end of said first interval and the beginning of said second interval, as the sheet material is repeatedly advanced toward the discharge opening; and

a control device for receiving a signal from the sensor indicating a said arrival of a said leading edge at said first position, and for terminating the operation of the feed mechanism when a said leading edge of the sheet material has further advanced from said first position a predetermined amount, to repeatedly place said spaced tear lines at a second position that is variable within a space defined between the feed mechanism and said first position in relation to variations in the lengths of said segments, said second position defining the beginning of a said first interval of advancement for a next adjacent segment, when it is in turn dispensed.

10. The dispenser of claim 9, wherein said leading edge of the advancing sheet material is a said free leading edge.

11. The dispenser of claim 9, wherein said sensor is further configured to detect the presence of an advanced outer segment of the sheet material which is still part of said continuous strip of sheet material, and said control device is further configured to prevent further advancement of the sheet material so long as said sensor detects a said advanced outer segment as part of said continuous strip of sheet material.