Method and apparatus for electrodischarge wire machining

• US 6,744,002 B1
• Filed: 07/15/2002
• Issued: 06/01/2004
• Est. Priority Date: 11/20/2000
• Status: Expired due to Fees

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Goto, Akihiro
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US10/181,210
• Time in Patent Office: 687 Days
• Field of Search: 219/69.12, 219/69.17
• US Class Current: 219/69.12
• CPC Class Codes: B23H 2600/12 Switching from rough cutting to finish machining
• CPC Class Codes: B23H 7/02 Wire-cutting
• CPC Class Codes: B23H 7/04 Apparatus for supplying current to working gap; Electric circuits specially adapted therefor
• CPC Class Codes: B23H 7/34 Working media
• CPC Class Codes: B23H 7/36 Supply or regeneration of working media

Abstract

In wire electric discharge machining in which electric discharge energy is supplied between a wire electrode (1a) and a workpiece (2) by a machining electric power supply means (16) so as to machine the workpiece (2) when the wire electrode (1a) and the workpiece (2) are relatively traveled with each other by a positioning means, there are provided a first process in which rough machining is conducted in a working solution (4a) and a second process in which finish-machining is conducted in gas (7) such as air, oxygen, nitrogen or inert gas, and the positioning means is controlled by a control means (17) so that a relative traveling speed of the wire electrode (1a) with the workpiece (2) in the second process can be set at a constant rate not lower than a predetermined rate at which a short circuit can not continue between the electrodes for a predetermined period of time and more which has been previously set according to a required specification. It is possible to realize a high accuracy and quality of wire electric discharge machining and also it is possible to realize an enhancement of productivity.

Claims

1. A wire electric discharge machining method in which electric discharge is generated between the electrodes of a wire electrode and a workpiece so as to machine the workpiece by the electric discharge, comprising the steps of:

a relative traveling speed of the wire electrode with the workpiece in the second step is set at a constant speed not lower than a predetermined speed at which a short circuit between the electrodes can not continue for a predetermined period of time and more which has been previously set according to a required specification.

2. A wire electric discharge machining method according to claim 1, wherein the predetermined traveling speed at which the short circuit can not continue for a predetermined period of time and more which has been previously set according to the required specification is compared with the predetermined traveling speed at which a frequency of concentrated generation of electric discharge is lower than a frequency which has been previously set according to the required specification, and the relative traveling speed is controlled so that it can be a speed not lower than the faster speed of the two traveling speeds.

3. A wire electric discharge machining method in which electric discharge is generated between the electrodes of a wire electrode and a workpiece so as to machine the workpiece by the electric discharge, comprising the steps of:

a first step of conducting rough machining in a machining solution; and

a second step of conducting finish machining in gas, wherein

a relative traveling speed of the wire electrode with the workpiece in the second step is set at a variable speed not lower than a predetermined speed at which a short circuit between the electrodes can not continue for a predetermined period of time and more which has been previously set according to a required specification.

4. A wire electric discharge machining method according to claim 3, wherein the predetermined traveling speed at which the short circuit can not continue for a predetermined period of time and more which has been previously set according to the required specification is compared with the predetermined traveling speed at which a frequency of concentrated generation of electric discharge is lower than a frequency which has been previously set according to the required specification, and the relative traveling speed is controlled so that it can be a speed not lower than the faster speed of the two traveling speeds.

5. A wire electric discharge machining method according to claim 3, wherein the variable traveling speed is controlled so that it can be increased in the case where the number of normal electric discharge pulses per unit time is large, and the variable traveling speed is controlled so that it can be decreased in the case where the number of normal electric discharge pulses per unit time is small.

6. A wire electric discharge machine in which electric discharge energy is supplied between electrodes of a wire electrode and a workpiece by a machining electric power supply means so as to machine the workpiece in gas when the wire electrode and the workpiece are relatively traveled with each other by a positioning means, comprising

a control means for controlling the positioning means so that a relative traveling speed of the wire electrode with the workpiece can be set at a constant speed not lower than a predetermined speed at which a short circuit between the electrodes can not continue for a predetermined period of time and more which has been previously set according to a required specification.

7. A wire electric discharge machine according to claim 6, further comprising a control means for controlling the positioning means in such a manner that the relative traveling speed is controlled so that it can be a speed not lower than the faster speed of the two traveling speeds when the predetermined traveling speed at which the short circuit can not continue for a predetermined period of time and more which has been previously set according to the required specification is compared with the predetermined traveling speed at which a frequency of concentrated generation of electric discharge is lower than a frequency which has been previously set according to the required specification.

8. A wire electric discharge machine in which electric discharge energy is supplied between electrodes of a wire electrode and a workpiece by a machining electric power supply means so as to machine the workpiece in gas when the wire electrode and the workpiece are relatively traveled with each other by a positioning means, comprising

a control means for controlling the positioning means so that a relative traveling speed of the wire electrode with the workpiece can be set at a variable speed not lower than a predetermined speed at which a short circuit between the electrodes can not continue for a predetermined period of time and more which has been previously set according to a required specification.

9. A wire electric discharge machine according to claim 8, further comprising a control means for controlling the positioning means in such a manner that the relative traveling speed is controlled so that it can be a speed not lower than the faster speed of the two traveling speeds when the predetermined traveling speed at which the short circuit can not continue for a predetermined period of time and more which has been previously set according to the required specification is compared with the predetermined traveling speed at which a frequency of concentrated generation of electric discharge is lower than a frequency which has been previously set according to the required specification.

10. A wire electric discharge machine according to claim 8, further comprising a control means for controlling the variable relative traveling speed so that it can be increased in the case where the number of normal electric discharge pulses per unit time is large and also for controlling the variable relative traveling speed so that it can be decreased in the case where the number of normal electric discharge pulses per unit time is small.